2004 Chrysler Pacifica Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chrysler Pacifica cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> Caravan, Town & Country & Voyager -> Commander -> Dakota & Durango -> Full Size Pickup -> Grand Cherokee -> Hydraulic Booster -> Installation -> Liberty -> Pacifica -> PT Cruiser -> Removal -> Replacement -> Sprinter -> Vacuum Booster -> Wrangler
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS

The only serviceable power brake booster components are the vacuum hose and the check valve. The power brake booster must be serviced as an assembly. If diagnosis indicates a power brake booster fault condition, the unit must be replaced as an assembly.

Replacement

Caravan, Town & Country & Voyager
  • With engine stopped, pump brake pedal four or five times to deplete power booster vacuum.
  • Disconnect both battery cables, then remove battery thermo guard and battery from tray.
  • Remove air inlet resonator and hoses as an assembly from throttle body and air cleaner housing.
  • Remove c...

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BRAKE SERVICE PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chrysler Pacifica cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Caravan, Town & Country & Voyager -> Except Caravan, Town & Country & Voyager -> Master Cylinder
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS

Master Cylinder

Except Caravan, Town & Country & Voyager
  • With engine off, pump brake pedal five times to deplete vacuum in brake booster.
  • Siphon fluid from brake reservoir.
  • On Wrangler models, remove evaporative canister.
  • On PT Cruiser models, remove air cleaner housing, then disconnect power distribution center and position aside.
  • On all models, disconnect low fluid switch electrical connector.
  • Remove brake lines from master cylinder.
  • Remove master cylinder mounting nuts.
  • On Durango models with ESP, remove inner fender well, then remove integrated power module (IPM) fasteners and ...

CLICK HERE TO GET FULL ACCESS TO 2004 Chrysler Pacifica BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chrysler Pacifica cars and light trucks from 1990+.

Anti-Lock Brakes -> Pacifica -> System Service -> Anti-Lock Brake System (ABS) Bleed -> AWD -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Controller Anti-Lock Brake Module (CAB) -> Front Wheel Speed Sensor -> FWD -> Integrated Control Unit (ICU) -> Manual/Base System Bleed -> Master Cylinder Bleed -> Pressure Bleed -> Pump/Motor -> Rear Wheel Speed Sensor
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS

Manual/Base System Bleed

  • Remove reservoir filler caps and fill reservoir with proper brake fluid.
  • If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
  • Close each bleed screw as fluid starts to drip from them.
  • Fill master cylinder reservoir once more before proceeding.
  • Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid, Fig. . Ensure bleed hose is immersed in fluid.
  • Open up bleeder, then have an assistant press down brake pedal.
  • Once brake pedal is down, close bleeder. Repea...

CLICK HERE TO GET FULL ACCESS TO 2004 Chrysler Pacifica BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chrysler Pacifica cars and light trucks from 1990+.

Disc Brakes -> Brake System Bleed -> Manual -> Master Cylinder -> Pressure
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS

Manual

  • Remove reservoir filler caps and fill reservoir with proper brake fluid.
  • If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
  • Close each bleed screw as fluid starts to drip from them.
  • Fill master cylinder reservoir once more before proceeding.
  • Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid, Fig. . Ensure bleed hose is immersed in fluid.
  • Open up bleeder, then have an assistant press down brake pedal.
  • Once brake pedal is down, close bleeder. Repeat bleeding unt...

CLICK HERE TO GET FULL ACCESS TO 2004 Chrysler Pacifica BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chrysler Pacifica cars and light trucks from 1990+.

Disc Brakes -> Brake Pad Service -> Caravan, Town & Country & Voyager -> Commander -> Dakota & Durango -> Front -> Full Size Pickup -> Grand Cherokee, Liberty & Wrangler -> Inspection -> Installation -> Pacifica -> PT Cruiser -> Rear -> Removal -> Sprinter
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS

Caravan, Town & Country & Voyager

Front
Removal
  • Raise and support vehicle.
  • Remove front wheel and tire assemblies.
  • Remove two caliper-to-knuckle attaching bolts, then remove caliper by sliding away from adapter and lifting off rotor, Fig. . Support caliper firmly to prevent weight of caliper from damaging flexible hose.
  • Remove outboard pad by prying pad retaining clip over raised area of caliper, then sliding pad down and off of caliper.
  • Pull inboard pad away from caliper piston, until springs release from piston.
Installation
  • Inspect piston seal for leaks and for ruptures in piston du...

CLICK HERE TO GET FULL ACCESS TO 2004 Chrysler Pacifica BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chrysler Pacifica cars and light trucks from 1990+.

Disc Brakes -> Tightening Specifications
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS

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