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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Ford E-450 Econoline car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
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system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2004 Ford E-450 Econoline automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2004 Ford E-450 Econoline
- 2004 Ford E-450 Econoline 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:L
- 2004 Ford E-450 Econoline 6.8 V10 GAS, CID:415, Fuel Injection, Aspiration:415, Engine VIN:, Desg:S
- 2004 Ford E-450 Econoline 6.0 V8 DIESEL, CID:363, Fuel Injection, Aspiration:363, Engine VIN:, Desg:P
BRAKE SERVICE PROCEDURES FOR 2004 Ford E-450 Econoline AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford E-450 Econoline cars and light trucks from 1990+.
Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2004 Ford E-450 Econoline 6.8 V10 GAS
Brake Drums
Any time brake drums are removed for brake service, braking surface diameter should be inspected with a suitable micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If braking surface diameter exceeds specifications, the drum must be replaced. If braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced.
Minor scores should be removed with ...
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BRAKE SERVICE PROCEDURES FOR 2004 Ford E-450 Econoline AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford E-450 Econoline cars and light trucks from 1990+.
Hydraulic Brake Systems -> Adjustments -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, F-Super Duty, Mark LT, Mountaineer & Navigator -> Master Cylinder Pushrod -> Ranger
Vehicle: 2004 Ford E-450 Econoline 5.4 V8 GAS
Master Cylinder Pushrod
E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, F-Super Duty, Mark LT, Mountaineer & Navigator
- On Expedition, F-150, Mark LT and Navigator models, adjust brake booster to master cylinder pushrod length to .980-.995 inch, Fig. .
- On Explorer, Explorer Sport and Sport/Trac and Mountaineer models, adjus...
CLICK HERE TO GET FULL ACCESS TO 2004 Ford E-450 Econoline BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Ford E-450 Econoline AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford E-450 Econoline cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Aviator -> E-Series -> Escape & Mariner -> Excursion & F-Super Duty -> Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Freestar & Monterey -> Less Hydro Max -> Master Cylinder -> Ranger -> With Hydro-Max
Vehicle: 2004 Ford E-450 Econoline 6.0 V8 DIESEL
Master Cylinder
Aviator
Remove components in sequence illustrated, Fig. .
E-Series
- Drain brake master cylinder with suitable suction device.
- Remove coolant reservoir.
- On models equipped with Hydro Boost, remove three power distribution box bracket bolts and position box aside.
- On all models, remove speed control deactivator switch.
- Disconnect fluid level sensor connector.
- Remove and discard master cylinder mounting nuts.
- Disconnect master cylinder brake tubes.
- Remove master cylinder cylinder.
- Reverse procedure to install, noting the following:
- Torque master cylinder mounting nuts to 18...
CLICK HERE TO GET FULL ACCESS TO 2004 Ford E-450 Econoline BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Ford E-450 Econoline AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford E-450 Econoline cars and light trucks from 1990+.
Hydraulic Brake Systems -> Description -> Bendix Hydro-Boost Brake Booster -> Bendix Hydro-Max Brake Booster -> Combination Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Unit (HCU) -> Hydraulic Control Valves -> Integral Bypass Proportioning Valve -> Master Cylinder
Vehicle: 2004 Ford E-450 Econoline 6.0 V8 DIESEL
Master Cylinder
The master cylinder consists primarily of a hydraulic cylinder, primary and secondary hydraulic pistons and a single or dual chamber fluid reservoir. The front brakes are connected to the primary outlet port(s) and are actuated by the primary piston assembly. The rear brakes are connected to the secondary outlet port and are actuated by the secondary piston assembly.
Hydraulic Control Valves
Combination Valve
This multi-function hydraulic control unit consists primarily of a pressure differential valve, brake lamp warning switch and a proportioning valve. A pressure diff...
CLICK HERE TO GET FULL ACCESS TO 2004 Ford E-450 Econoline BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Ford E-450 Econoline AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford E-450 Econoline cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Aviator -> E-Series -> Escape & Mariner -> Excursion & F-Super Duty -> Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Freestar & Monterey -> Less Hydro Max -> Master Cylinder -> Ranger -> With Hydro-Max
Vehicle: 2004 Ford E-450 Econoline 6.8 V10 GAS
Master Cylinder
Aviator
Remove components in sequence illustrated, Fig. .
E-Series
- Drain brake master cylinder with suitable suction device.
- Remove coolant reservoir.
- On models equipped with Hydro Boost, remove three power distribution box bracket bolts and position box aside.
- On all models, remove speed control deactivator switch.
- Disconnect fluid level sensor connector.
- Remove and discard master cylinder mounting nuts.
- Disconnect master cylinder brake tubes.
- Remove master cylinder cylinder.
- Reverse procedure to install, noting the following:
- Torque master cylinder mounting nuts to 18...
CLICK HERE TO GET FULL ACCESS TO 2004 Ford E-450 Econoline BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Ford E-450 Econoline AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford E-450 Econoline cars and light trucks from 1990+.
Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Parking Brake w/Rear Disc -> E-Series -> Expedition, Explorer, F-150, F-250, Mountaineer & Navigator -> F-Super Duty
Vehicle: 2004 Ford E-450 Econoline 5.4 V8 GAS
F-Super Duty
- Raise and support vehicle, remove tire and wheel assemblies.
- Remove rear brake disc rotor.
- Disconnect rear parking brake cable at parking brake cable equalizer.
- Disconnect parking brake cable at parking brake lever.
- Remove outboard brake shoe retaining spring.
- Remove brake shoe adjusting screw spring, brake shoe hold down springs and brake adjuster screw.
- Remove parking brake shoe and linings along with inboard brake shoe retracting spring.
- Reverse procedure to install.
Expedition, Explorer, F-150, F-250, Mountaineer & Navigator
- Pull front parking brake cable and co...
CLICK HERE TO GET FULL ACCESS TO 2004 Ford E-450 Econoline BRAKE SERVICE PROCEDURES
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