2004 Ford Expedition A/C & Heater Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 Ford Expedition

  • 2004 Ford Expedition 4.6 V8 GAS, CID:281, Fuel Injection, Aspiration:281, Engine VIN:, Desg:W
  • 2004 Ford Expedition 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:L

A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford Expedition AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Ford Expedition cars and light trucks from 1990+

A/C & Cooling System Maintenance -> Ford Motor Co. -> 2003-04 E-Series, Excursion, Expedition, F-Series & F-Super Duty & Lincoln Blackwood & Navigator
Vehicle: 2004 Ford Expedition 4.6 V8 GAS

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A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford Expedition AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Ford Expedition cars and light trucks from 1990+

Component Replacement & Adjustment -> Expedition & Navigator -> Heater Core, Replace -> Auxiliary -> Front
Vehicle: 2004 Ford Expedition 5.4 V8 GAS

Front

  • Drain coolant into suitable container.
  • Remove instrument panel as outlined under "Instrument Panel, Replace."
  • On models equipped with 5.4L engine, proceed as follows:
    • Remove junction block splash shield.
    • Remove mounting bolts and starter relay cable ends.
    • Disconnect wire harness connector.
    • Remove mounting bolts and junction block bracket.
  • On all models, disconnect heater core hoses.
  • Remove mounting screw and air conditioning plenum demister adapter.
  • Disconnect vacuum line.
  • Remove 15 mounting screw...

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A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford Expedition AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Ford Expedition cars and light trucks from 1990+

Electric Cooling Fans -> Component Replacement -> Aviator -> Cooling Fan Motor -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Escape -> Escort & ZX2 -> Focus -> Freestar & Monterey -> LS & Thunderbird -> Mustang -> Ranger -> Sable & Taurus -> Windstar
Vehicle: 2004 Ford Expedition 5.4 V8 GAS

Cooling Fan Motor

Aviator
  • Recover refrigerant as outlined in .
  • Drain cooling system into a suitable container.
  • Remove front air deflector.
  • Remove lower fan shroud.
  • Remove fan and clutch using fan wrench tool Nos. T84T-6312-C and T84T-6312-D or equivalents.
  • Disconnect hoses from coolant recovery bottle.
  • Remove coolant recovery bottle, then the fan shroud bolts.
  • Remove upper radiator hose, then the fan shroud, Fig. .
  • Disconnect A/C high pressure switch, then the condenser inlet tube.
  • Disconnect coo...

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A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford Expedition AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Ford Expedition cars and light trucks from 1990+

Compressor Service -> Application Chart
Vehicle: 2004 Ford Expedition 5.4 V8 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2004 Ford Expedition A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford Expedition AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Ford Expedition cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2004 Ford Expedition 4.6 V8 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2004 Ford Expedition A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford Expedition AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Ford Expedition cars and light trucks from 1990+

Air Bag System Precautions -> Ford Motor Co. -> Disarming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-97 -> 1995-2000 -> 1995-2004 -> 1995-96 -> 1995-97 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria, Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 2004 Ford Expedition 5.4 V8 GAS

Passenger Cars

Prior to disconnecting battery, record preset radio frequencies.

After the battery has been disconnected and connected again, abnormal drive conditions may be present while the powertrain control module relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to relearn the strategy.

Aspire
  • Disconnect battery ground cable and isolate.
  • Wait one minute for back-up power supply to deplete stored energy.
  • Remove four driver's side air bag module mounting bolts.
  • Disconnect driver's side air bag module...

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