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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Ford Expedition car and truck
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your 2004 Ford Expedition automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2004 Ford Expedition
- 2004 Ford Expedition 4.6 V8 GAS, CID:281, Fuel Injection, Aspiration:281, Engine VIN:, Desg:W
- 2004 Ford Expedition 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:L
BRAKE SERVICE PROCEDURES FOR 2004 Ford Expedition AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Expedition cars and light trucks from 1990+.
Disc Brakes -> Adjustments -> E-250 w/Tension Limiter -> E-450 & E-550 -> E-Super Duty -> Expedition, Explorer, F-Super Duty, Mountaineer & Navigator -> Freestar & Monterey -> Parking Brake -> Rear Disc
Vehicle: 2004 Ford Expedition 4.6 V8 GAS
Parking Brake
Expedition, Explorer, F-Super Duty, Mountaineer & Navigator
Rear Disc
- Remove rear disc brake rotor as outlined in .
- Measure inside diameter of parking brake drum using brake adjustment gauge tool No. D81L-1103-A, or equivalent, Fig. .
- Adjust parking brake shoe to .020 inch (.508 mm) less than drum measurement, Fig. .
- Reverse procedure to install.
E-Super Duty
E-250 w/Tension Limiter
- Loosen tension limiter nut to end of tension limiter threads.
- Depress brake pedal to last detent position (17 clicks).
- Measure and record exposed length of cinch strap, Fig. .
- Tighten tension limiter n...
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BRAKE SERVICE PROCEDURES FOR 2004 Ford Expedition AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Expedition cars and light trucks from 1990+.
Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Brake Service -> Heavy Duty -> Installation -> Removal -> Standard Duty
Vehicle: 2004 Ford Expedition 4.6 V8 GAS
Drum brakes are available in standard versions or in heavy duty versions. Refer to Figs. and for component locations when performing the following procedures.
Removal
Standard Duty
- Raise and support vehicle, remove rear wheel and tire assemblies.
- Remove and discard spring nut.
- If brake drum is rusted to axle shaft pilot diameter, tap center of brake drum between wheel studs.
- Pull brake drum off of axle.
- If brake drums will not come off, sing a screwdriver, move brake shoe adjusting lever off of brake adjusting screw, then loosen brake adjuster to allow drum to release.
- Remove long brake...
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BRAKE SERVICE PROCEDURES FOR 2004 Ford Expedition AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Expedition cars and light trucks from 1990+.
Disc Brakes -> Troubleshooting -> Brake Noise -> Brake Pedal Eases Down Slowly -> Brake Pedal Goes Down Fast -> Brakes Drag -> Brakes Lock Up During Light Brake Pedal Force -> Brakes Pull Or Drift -> Excessive Brake Pedal Effort -> Excessive Or Erratic Brake Pedal Travel -> Red Brake Warning Indicator Always On
Vehicle: 2004 Ford Expedition 5.4 V8 GAS
Brakes Pull Or Drift
- Tire air pressure.
- Wheel alignment.
- Brake pads, shoes or linings.
- Brake or suspension components.
Red Brake Warning Indicator Always On
- Instrument cluster.
- Warning indicator circuit.
- Parking brake.
- Brake fluid level.
Brake Pedal Goes Down Fast
- Brake fluid level.
- Air in system.
- Brake master cylinder fault.
- Normal RABS or ABS function.
Brake Pedal Eases Down Slowly
- Air in system.
- Brake master cylinder fault.
- Normal RABS or ABS function.
Brakes Lock Up During Light Brake Pedal Force
- Disc or drum brake component.
- Parking brake component...
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BRAKE SERVICE PROCEDURES FOR 2004 Ford Expedition AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Expedition cars and light trucks from 1990+.
Disc Brakes -> Rotor, Replace -> Aviator -> E-Series -> Escape & Mariner -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-150 & Mark LT -> F-250/350 w/2WD -> F-250/350 w/4WD & F-450/550 -> Freestar & Monterey -> Front -> Installation -> Motorhome -> Ranger -> Rear -> Removal
Vehicle: 2004 Ford Expedition 5.4 V8 GAS
Aviator
Front
- Raise and support vehicle.
- Remove front tire and wheel assemblies.
- Remove front brake components in sequence, Fig. .
- Reverse procedure to install.
Rear
Refer to Fig. and remove rear brake components in sequence listed.
Escape & Mariner
- Remove disc brake caliper and anchor plate as outlined in .
- Remove rotor
- Reverse Procedure to install. Tighten all nuts and bolts to specification.
E-Series
Front
Refer to Figs. through and remove components in sequence listed.
Rear
Removal
- Remove disc brake caliper, refer to .
- Remove axle shafts.
- Lift lock washer tab from slot in outer lock nut, Fig...
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BRAKE SERVICE PROCEDURES FOR 2004 Ford Expedition AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Expedition cars and light trucks from 1990+.
Anti-Lock Brakes -> Expedition & Navigator -> System Service -> ABS Control Module -> Bench -> Brake System Bleed -> Component Replacement -> Four Wheel Anti-Lock Brake System -> Front -> Gravity Bleed -> Hydraulic Control Unit (HCU) -> In Vehicle -> Manual Bleed -> Master Cylinder -> Pressure Bleed -> Rear -> Stability Control Sensor Cluster -> Steering Wheel Rotation Sensor -> Wheel Speed Sensor
Vehicle: 2004 Ford Expedition 4.6 V8 GAS
Brake System Bleed
Master Cylinder
When a new master cylinder has been installed, or the system has been emptied or partially emptied, the master cylinder should be primed.
In Vehicle
- Disconnect brake master cylinder outlet tubes.
- Install short tubes with ends submerged in brake master cylinder reservoir, then fill master cylinder reservoir with clean, suitable brake fluid.
- Have an assistant pump brake pedal until clear fluid flows from both brake tubes without air bubbles.
- Remove short tubes and install brake outlet tubes.
- Bleed each tube at master cylinder as follows:
- Have an assistant ...
CLICK HERE TO GET FULL ACCESS TO 2004 Ford Expedition BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Ford Expedition AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Expedition cars and light trucks from 1990+.
Disc Brakes -> Brake System Bleed -> Anti-Lock Brake System Hydraulic Control Unit -> Anti-Lock Brakes -> Aviator, Explorer & Mountaineer -> Bench -> Caliper -> E-Series, F-150 & Mark LT -> Escape & Mariner -> Excursion, Explorer Sport/Sport Trac, Freestar, F-Super Duty, Monterey, Motorhome & Ranger -> Expedition & Navigator -> Four Wheel Anti-Lock Brake System -> Gravity Bleed -> In Vehicle -> Manual -> Manual Bleed -> Master Cylinder -> Pressure -> Pressure Bleed
Vehicle: 2004 Ford Expedition 5.4 V8 GAS
Aviator, Explorer & Mountaineer
Master Cylinder
- Connect one end of a clear flexible hose to master cylinder bleeder screw. Submerge other end in a container partially filled with suitable brake fluid.
- Have an assistant pump and then hold firm pressure on brake pedal.
- Open master cylinder bleeder screw until brake fluid flows into container.
- When fluid stops flowing, close bleeder screw.
- Repeat procedure until there are no air bubbles in fluid.
- Have an assistant pump and then hold firm pressure on brake pedal.
- Loosen a master cylinder tube fitting at anti-lock brake hydraulic control ...
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