2004 Ford Explorer Sport Trac Brake Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Ford Explorer Sport Trac car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2004 Ford Explorer Sport Trac automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2004 Ford Explorer Sport Trac

  • 2004 Ford Explorer Sport Trac 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E
  • 2004 Ford Explorer Sport Trac 4.0 V6 FLEX, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:K

BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Explorer Sport Trac cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Aviator -> Cleaning & Inspection -> Disassemble -> E-150, E-250, E-350 & E-450 -> E-150, E-250, E-350 & E-550 -> E-450 -> E-550 -> E-Series -> Escape & Mariner -> Excursion, Expedition, F-Super Duty, Motorhome & Navigator -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> Explorer, Explorer Sport/Sport Trac, Mountaineer & Ranger -> F-150 & Mark LT -> Freestar & Monterey -> Front -> Inspection -> Installation -> Overhaul -> Ranger -> Rear -> Removal -> Replacement
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

Replacement

Aviator
Front
  • Raise and support vehicle.
  • Remove front tire and wheel assemblies.
  • Remove components in sequence, Fig. .
  • Reverse procedure to install.
Rear

Refer to Fig. , and remove rear brake components in sequence listed.

E-Series
Front
E-150, E-250, E-350 & E-450
  • Raise and support vehicle, remove front tire and wheel assemblies.
  • Unclip speed sensor wiring from front brake hose.
  • Disconnect and plug front brake caliper hose from caliper. Discard copper sealing rings.
  • Remove two disc caliper mounting bolts, then the caliper, Fig. .
  • Reverse procedure to install, noting the following:
    • F...

CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Explorer Sport Trac cars and light trucks from 1990+.

Anti-Lock Brakes -> Explorer & Mountaineer -> Description
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

The anti-lock brake system (ABS) module, with or without stability assist, simultaneously manages the anti-lock braking, traction control and engine control systems to maintain vehicle control during deceleration and acceleration. The ABS accomplishes this by communicating with the other modules over the high speed controller area network (HS-CAN) bus.

When the ignition switch is in the RUN position, the module carries out a preliminary electrical check and, at approximately 20 km/h (12 mph), the hydraulic pump motor is turned on for approximately one half-second. Any malfunction of...

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BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Explorer Sport Trac cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Aviator -> E-Series -> Escape & Mariner -> Excursion & F-Super Duty -> Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Freestar & Monterey -> Less Hydro Max -> Master Cylinder -> Ranger -> With Hydro-Max
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

Master Cylinder

Aviator

Remove components in sequence illustrated, Fig. .

E-Series
  • Drain brake master cylinder with suitable suction device.
  • Remove coolant reservoir.
  • On models equipped with Hydro Boost, remove three power distribution box bracket bolts and position box aside.
  • On all models, remove speed control deactivator switch.
  • Disconnect fluid level sensor connector.
  • Remove and discard master cylinder mounting nuts.
  • Disconnect master cylinder brake tubes.
  • Remove master cylinder cylinder.
  • Reverse procedure to install, noting the following:
    • Torque master cylinder mounting nuts to 18...

CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Explorer Sport Trac cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

Refer to Figs. and f...

CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Explorer Sport Trac cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster, Replace -> Aviator -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Escape & Mariner -> Excursion & F-Super Duty -> Freestar & Monterey -> Ranger
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

Aviator

Refer to Fig. and remove components in sequence illustrated. Use new nuts when installing brake booster.

Excursion & F-Super Duty

  • Remove air cleaner housing, if required.
  • Remove brake master cylinder attaching nuts.
  • Position brake master cylinder aside.
  • Disconnect booster vacuum hose.
  • Disconnect power distribution box auxiliary relay and set aside.
  • Remove fuse panel cover.
  • Remove brake pedal position switch self-locking pin.
  • Remove brake pedal position switch and brake booster pushrod from brake pedal pin.
  • Remove power brake booster nuts.
  • Remove power brake booster.
  • Reverse p...

CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Explorer Sport Trac cars and light trucks from 1990+.

Disc Brakes -> Tightening Specifications
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

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