2004 GMC Savana 1500 Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 GMC Savana 1500

  • 2004 GMC Savana 1500 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:X
  • 2004 GMC Savana 1500 5.3 V8 GAS, CID:323, Fuel Injection, Aspiration:323, Engine VIN:, Desg:T

BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Savana 1500 cars and light trucks from 1990+.

Disc Brakes -> Delco Single Piston Sliding Caliper -> Description
Vehicle: 2004 GMC Savana 1500 4.3 V6 GAS

The caliper assembly slides on its mounting surfaces, Fig. . Upon brake application, hydraulic pressure against the piston forces the inboard pad against the inboard...

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BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Savana 1500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 2004 GMC Savana 1500 4.3 V6 GAS

Delco Master Cylinder

When performing the following procedures, refer to Figs. and , noting that the composite reservoir may vary in design.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet ...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Savana 1500 cars and light trucks from 1990+.

Disc Brakes -> Delco Single Piston Sliding Caliper -> Precautions -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General
Vehicle: 2004 GMC Savana 1500 4.3 V6 GAS

Brake Lines & Linings

Remove one of the front wheels and inspect the brake disc, caliper and linings.

Do not allow any oil or grease on the linings. It is recommended that linings be replaced in sets when worn or damaged.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness v...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Savana 1500 cars and light trucks from 1990+.

Drum Brakes -> Tightening Specifications
Vehicle: 2004 GMC Savana 1500 5.3 V8 GAS

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CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Savana 1500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Description
Vehicle: 2004 GMC Savana 1500 5.3 V8 GAS

The caliper mounts in a way that allows the caliper to move laterally inboard as the brake pads wear. The caliper housing is a one piece casting with the inboard side containing the piston bore. The piston seal also acts as a return mechanism for the piston.

Applying the brake pedal causes the hydraulic pressure that moves the caliper piston. The piston then forces the inboard brake pad against the inboard braking surface of the rotor. Increasing the force against...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Savana 1500 cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Power Brake Unit Service
Vehicle: 2004 GMC Savana 1500 5.3 V8 GAS

The power brake unit is n...

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