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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Mercury Monterey car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2004 Mercury Monterey automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2004 Mercury Monterey
- 2004 Mercury Monterey 4.2 V6 GAS, CID:256, Fuel Injection, Aspiration:256, Engine VIN:, Desg:2
- 2004 Mercury Monterey Premier 4.2 V6 GAS, CID:256, Fuel Injection, Aspiration:256, Engine VIN:, Desg:2
BRAKE SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Monterey cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Anti-Lock Brake System Hydraulic Control Unit -> Anti-Lock Brakes -> Aviator, Explorer & Mountaineer -> Bench -> Caliper -> E-Series, F-150 & Mark LT -> Escape & Mariner -> Excursion, Explorer Sport/Sport Trac, Freestar, F-Super Duty, Monterey, Motorhome & Ranger -> Expedition & Navigator -> Four Wheel Anti-Lock Brake System -> Gravity Bleed -> In Vehicle -> Manual -> Manual Bleed -> Master Cylinder -> Pressure -> Pressure Bleed
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS
Aviator, Explorer & Mountaineer
Master Cylinder
- Connect one end of a clear flexible hose to master cylinder bleeder screw. Submerge other end in a container partially filled with suitable brake fluid.
- Have an assistant pump and then hold firm pressure on brake pedal.
- Open master cylinder bleeder screw until brake fluid flows into container.
- When fluid stops flowing, close bleeder screw.
- Repeat procedure until there are no air bubbles in fluid.
- Have an assistant pump and then hold firm pressure on brake pedal.
- Loosen a master cylinder tube fitting at anti-lock brake hydraulic control ...
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BRAKE SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Monterey cars and light trucks from 1990+.
Anti-Lock Brakes -> Freestar & Monterey -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Inspection & Verification -> Pinpoint Tests
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool and Vehicle Communication Module (VCM) with appropriate adapters, or equivalents, to the Data Link Connector (DCL) located in the passenger compartment beneath the instrument panel. Follow tool manufacturer's instructions for accessing Diagnostic Trouble Codes (DTC).
Diagnostic Trouble Code Interpretation
Refer to Fig. for diagnostic trouble code interpretation.
Diagnostic Tests
Inspection & Verification
Verify concern by applying brakes under different conditions. Inspect for obvious signs o...
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BRAKE SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Monterey cars and light trucks from 1990+.
Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster, Replace -> Aviator -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Escape & Mariner -> Excursion & F-Super Duty -> Freestar & Monterey -> Ranger
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS
Aviator
Refer to Fig. and remove components in sequence illustrated. Use new nuts when installing brake booster.
Excursion & F-Super Duty
- Remove air cleaner housing, if required.
- Remove brake master cylinder attaching nuts.
- Position brake master cylinder aside.
- Disconnect booster vacuum hose.
- Disconnect power distribution box auxiliary relay and set aside.
- Remove fuse panel cover.
- Remove brake pedal position switch self-locking pin.
- Remove brake pedal position switch and brake booster pushrod from brake pedal pin.
- Remove power brake booster nuts.
- Remove power brake booster.
- Reverse p...
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BRAKE SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Monterey cars and light trucks from 1990+.
Disc Brakes -> Adjustments -> E-250 w/Tension Limiter -> E-450 & E-550 -> E-Super Duty -> Expedition, Explorer, F-Super Duty, Mountaineer & Navigator -> Freestar & Monterey -> Parking Brake -> Rear Disc
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS
Parking Brake
Expedition, Explorer, F-Super Duty, Mountaineer & Navigator
Rear Disc
- Remove rear disc brake rotor as outlined in .
- Measure inside diameter of parking brake drum using brake adjustment gauge tool No. D81L-1103-A, or equivalent, Fig. .
- Adjust parking brake shoe to .020 inch (.508 mm) less than drum measurement, Fig. .
- Reverse procedure to install.
E-Super Duty
E-250 w/Tension Limiter
- Loosen tension limiter nut to end of tension limiter threads.
- Depress brake pedal to last detent position (17 clicks).
- Measure and record exposed length of cinch strap, Fig. .
- Tighten tension limiter n...
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BRAKE SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Monterey cars and light trucks from 1990+.
Power Brake Units -> Bendix Vacuum Brake Booster -> Adjustments -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, F-Super Duty, Mark LT, Mountaineer & Navigator -> Pushrod -> Ranger
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS
Pushrod
E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, F-Super Duty, Mark LT, Mountaineer & Navigator
- On Expedition, F-150, Mark LT and Navigator models, adjust brake booster to master cylinder pushrod length to .980-.995 inch, Fig. .
- On Explorer, Explorer Sport and Sport/Trac and Mountaineer models, adjust brake ...
CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Monterey BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Mercury Monterey AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Monterey cars and light trucks from 1990+.
Anti-Lock Brakes -> Freestar & Monterey -> Description
Vehicle: 2004 Mercury Monterey 4.2 V6 GAS
The anti-lock brake system (ABS) module, with or without stability assist, simultaneously manages the anti-lock braking, traction control and engine control systems to maintain vehicle control during deceleration and acceleration. The ABS accomplishes this by communicating with the other modules over the high speed controller area network (HS-CAN) bus.
When the ignition switch is in the RUN position, the module carries out a preliminary electrical check and, at approximately 20 km/h (12 mph), the hydraulic pump motor is turned on for approximately one half-second. Any malfunction of...
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