2004 Mercury Mountaineer Driveline, U-Joint & CV Axles Replacement (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 Mercury Mountaineer

  • 2004 Mercury Mountaineer 4.6 V8 GAS, CID:281, Fuel Injection, Aspiration:281, Engine VIN:, Desg:W
  • 2004 Mercury Mountaineer 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E
  • 2004 Mercury Mountaineer 4.0 V6 FLEX, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:K
  • 2004 Mercury Mountaineer Premier 4.6 V8 GAS, CID:281, Fuel Injection, Aspiration:281, Engine VIN:, Desg:W
  • 2004 Mercury Mountaineer Premier 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported 2004 Mercury Mountaineer cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2004 Mercury Mountaineer 4.0 V6 GAS

Single Cardan, Slip Yoke

Disassemble

Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

  • Index-mark the shaft components.
  • Remove and discard all four snap rings.
  • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
  • If necessary, use a pair of pliers to remove a bearing cup t...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported 2004 Mercury Mountaineer cars and light trucks from 1990+.

DRIVESHAFT, Replace -> Four Wheel Drive (4WD) -> Front -> Rear -> Two Wheel Drive (2WD)
Vehicle: 2004 Mercury Mountaineer Premier 4.6 V8 GAS

Front

The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.

  • With vehicle in neutral, raise and support vehicle.
  • Index-mark front axle pinion flange to front driveshaft.
  • Remove transfer case skid plate.
  • Index-mark transfer case pinion flange to front ...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported 2004 Mercury Mountaineer cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2004 Mercury Mountaineer 4.0 V6 GAS

The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.

  • Raise and support vehicle.
  • Remove wheel and tire assembly.
  • Remove wheel hub retainer nut and washer assembly. Discard wheel hub retainer nut and washer assembly. It is a torque prevailing des...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported 2004 Mercury Mountaineer cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2004 Mercury Mountaineer 4.6 V8 GAS

Single Cardan, Slip Yoke

Disassemble

Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

  • Index-mark the shaft components.
  • Remove and discard all four snap rings.
  • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
  • If necessary, use a pair of pliers to remove a bearing cup t...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported 2004 Mercury Mountaineer cars and light trucks from 1990+.

DRIVESHAFT, Replace -> Four Wheel Drive (4WD) -> Front -> Rear -> Two Wheel Drive (2WD)
Vehicle: 2004 Mercury Mountaineer 4.6 V8 GAS

Front

The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.

  • With vehicle in neutral, raise and support vehicle.
  • Index-mark front axle pinion flange to front driveshaft.
  • Remove transfer case skid plate.
  • Index-mark transfer case pinion flange to front ...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Mercury Mountaineer AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported 2004 Mercury Mountaineer cars and light trucks from 1990+.

DRIVESHAFT, Replace -> Four Wheel Drive (4WD) -> Front -> Rear -> Two Wheel Drive (2WD)
Vehicle: 2004 Mercury Mountaineer 4.0 V6 GAS

Front

The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.

  • With vehicle in neutral, raise and support vehicle.
  • Index-mark front axle pinion flange to front driveshaft.
  • Remove transfer case skid plate.
  • Index-mark transfer case pinion flange to front ...

CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Mountaineer DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

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