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BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Suzuki Grand Vitara cars and light trucks from 1990+.
Suzuki -> Hydraulic Brake Systems -> Diagnosis & Testing -> Brake Fluid Leakage Inspection -> Road Test -> Substandard Or Contaminated Brake Fluid
Vehicle: 2004 Suzuki Grand Vitara 2.5 V6 GAS
Road Test
Brakes should be tested on dry, clean, smooth and reasonable level roadway which is not crowned. Road test brakes by making brake applications with both light and heavy pedal forces at various speeds to determine if vehicle stops evenly and effectively.
Also road test vehicle to see if it pulls to one side without brake application. If it does, inspect tire pressure, front end alignment and front suspension attachments for looseness.
Brake Fluid Leakage Inspection
Inspect master cylinder fluid levels. While a slight drop in reservoir level does result from normal linin...
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BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Suzuki Grand Vitara cars and light trucks from 1990+.
Suzuki -> Hydraulic Brake Systems -> Component Service -> Master Cylinder Overhaul
Vehicle: 2004 Suzuki Grand Vitara 2.5 V6 GAS
Master Cylinder Overhaul
- Remove master cylinder as outlined under .
- Remove circlip, then the primary piston.
- Remove piston stopper b...
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Grand Vitara BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Suzuki Grand Vitara cars and light trucks from 1990+.
Suzuki -> Power Brake Units -> Description
Vehicle: 2004 Suzuki Grand Vitara 2.5 V6 GAS
When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pres...
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Grand Vitara BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Suzuki Grand Vitara cars and light trucks from 1990+.
Suzuki -> Hydraulic Brake Systems -> Adjustments -> Brake Pedal Height -> Brake Pedal Travel Inspection
Vehicle: 2004 Suzuki Grand Vitara 2.5 V6 GAS
Brake Pedal Height
The brake pedal should be at the same height as clutch pedal. Ensure distance between brake booster mounting surface (with gasket) and pushrod clevis pin hole is as follows:
- On Grand Vitara and Vitara models, 8.19-8.58 inches (208-218).
Brake Pedal Travel Inspection
- Start engine, then depress brake pedal a few ti...
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Grand Vitara BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Suzuki Grand Vitara cars and light trucks from 1990+.
Suzuki -> Drum Brakes -> Brake Service -> Brake Drum, Replace -> Brake Shoe, Replace -> Grand Vitara, Vitara -> Wheel Cylinder, Replace
Vehicle: 2004 Suzuki Grand Vitara 2.5 V6 GAS
Brake Drum, Replace
Grand Vitara, Vitara
- Engage parking brake, then raise and support vehicle.
- Remove wheels and brake drum nuts, then release parking brake lever.
- Loosen parking brake cable locking nut, then lift rear part of brake lever cover to access brake cable.
- Remove brake drum by fitting two 8 mm bolts into holes on drum and extracting drum off wheel hub.
- Reverse procedure to install, noting the following:
- Depress brake pedal five times to obtain proper drum to shoe clearance.
- Adjust parking brake cable as outlined under .
Brake Shoe, Replace
Grand Vitara, Vitara
Refer to Fig. , duri...
CLICK HERE TO GET FULL ACCESS TO 2004 Suzuki Grand Vitara BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Suzuki Grand Vitara cars and light trucks from 1990+.
Suzuki -> Disc Brakes -> Tightening Specifications
Vehicle: 2004 Suzuki Grand Vitara 2.5 V6 GAS
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