2004 Toyota Sienna Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2004 Toyota Sienna AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Toyota Sienna cars and light trucks from 1990+.

Toyota -> Power Brake Units -> Precautions -> Audio Coded Anti-Theft System
Vehicle: 2004 Toyota Sienna 3.3 V6 GAS

Audio Coded Anti-Theft System

Some models are equipped with an audio coded anti-theft system that will disable the radio when the battery cable is disconnected. The system can be identified by the "ANTI-THEFT SYSTEM" on the cassette tape lid. Obtain 3 digit customer code for input. Reset system after service as follows:

  • Obtain 3 digit audio anti-theft code.
  • Depress 1 (PROG) while depressing righthand side of TUNE SEEK button, - - - will appear in tape operation display.
  • To enter the first digit, depress 1 (PROG) button repeatedly until the number of times depressed equals the first digit ...

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BRAKE SERVICE PROCEDURES FOR 2004 Toyota Sienna AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Toyota Sienna cars and light trucks from 1990+.

Toyota -> Front Disc Brakes -> Brake Pad Service -> 2WD -> 4Runner -> 4WD -> Avalon, Camry, Camry Solara, Corolla, Celica, Highlander, Matrix, MR2 & Sienna -> Disc, Replace -> Echo & RAV4 -> Land Cruiser -> Sequoia & Tundra -> Tacoma
Vehicle: 2004 Toyota Sienna 3.3 V6 GAS

Avalon, Camry, Camry Solara, Corolla, Celica, Highlander, Matrix, MR2 & Sienna

  • Remove front wheel and reinstall lug nuts to locate disc temporarily.
  • Remove caliper from torque plate and suspend so brake hose is not under tension. Do not disconnect brake hose.
  • Refer to Figs. through , and remove the following components:
    • Brake pads.
    • Anti-squeal shims.
    • Pad wear indicator plates.
    • Support plates.
    • Anti-squeal springs.
  • Install new pad support plates.
  • Install new pad wear indicator plates on each pad with arrow pointing in direction of disc rotation.
  • Install new anti-squeal shims on each pad.
  • I...

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BRAKE SERVICE PROCEDURES FOR 2004 Toyota Sienna AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Toyota Sienna cars and light trucks from 1990+.

Toyota -> Power Brake Units -> Troubleshooting
Vehicle: 2004 Toyota Sienna 3.3 V6 GAS

Refer to Fig. for gener...

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BRAKE SERVICE PROCEDURES FOR 2004 Toyota Sienna AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Toyota Sienna cars and light trucks from 1990+.

Toyota -> Power Brake Units -> Diagnosis & Testing -> Air Tightness Check -> Brake Booster Operational Test -> Operating Check
Vehicle: 2004 Toyota Sienna 3.3 V6 GAS

Brake Booster Operational Test

Operating Check
  • Depress brake pedal several times with engine stopped, and ensure pedal reserve distance has no change, Fig. .
  • Depress brake pedal and start engine. If pedal drops slightly, operation is normal.
Air Tightness Check
  • Start engine and stop after one or two minutes.
  • Depress brake peda...

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BRAKE SERVICE PROCEDURES FOR 2004 Toyota Sienna AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Toyota Sienna cars and light trucks from 1990+.

Toyota -> Front Disc Brakes -> Caliper Service -> 2WD -> 4Runner -> Avalon, Camry, Camry Solara, Corolla, Celica, Highlander, MR2 & Sienna -> Echo & RAV4 -> Land Cruiser -> Overhaul -> Replace -> Sequoia & Tundra -> Tacoma
Vehicle: 2004 Toyota Sienna 3.3 V6 GAS

Avalon, Camry, Camry Solara, Corolla, Celica, Highlander, MR2 & Sienna

Replace
  • Raise and support vehicle and remove front wheel.
  • Remove union bolt and disconnect brake hose. Use suitable container to catch brake fluid.
  • Remove caliper, Figs. through .
  • Remove anti-squeal shims and brake pad wear indicator plates.
  • Remove support plates.
  • Reverse procedure to install.
Overhaul
  • Remove caliper.
  • Remove the following components:
    • Caliper slide bushings.
    • Dust boots.
    • Collars.
  • Remove caliper boot set ring and boot.
  • Place suitable rag between caliper and piston and using compressed air, remove pistons.
  • Remo...

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BRAKE SERVICE PROCEDURES FOR 2004 Toyota Sienna AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Toyota Sienna cars and light trucks from 1990+.

Toyota -> Rear Disc & Parking Brakes -> Parking Brake Service -> Avalon, Camry, Camry Solara, Celica, Highlander & RAV4 -> Corolla & Matrix -> Land Cruiser, Sequoia, Sienna & 4Runner -> Shoes, Replace
Vehicle: 2004 Toyota Sienna 3.3 V6 GAS

Avalon, Camry, Camry Solara, Celica, Highlander & RAV4

Shoes, Replace
  • Raise and support rear of vehicle, then remove tire and wheel assembly.
  • Remove rear caliper.
  • Remove rotor disc.
  • Remove shoe return springs, Figs. and .
  • Remove shoe strut and spring using strut remover 09717-20010, or equivalent.
  • Slide front shoe from under shoe hold-down spring, then remove shoe adjusting screw, tension spring and remove shoe.
  • Slide rear from shoe hold-down spring, then disconnect parking brake cable from shoe lever.
  • Apply non-melting grease on brake backing plate shoe flats, then on shoe slidin...

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