2004 Volkswagen Golf A/C & Heater Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Volkswagen Golf car and truck repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2004 Volkswagen Golf automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2004 Volkswagen Golf

  • 2004 Volkswagen Golf 1.9 L4 DIESEL, CC:1896, CID:116, Fuel Injection, Aspiration:116
  • 2004 Volkswagen Golf 1.9 L4 DIESEL, CC:1896, CID:116, Fuel Injection, Aspiration:116
  • 2004 Volkswagen Golf 2.0 L4 GAS, CC:1984, Fuel Injection
  • 2004 Volkswagen Golf GTI 1.8 L4 GAS, CC:1781, Fuel Injection
  • 2004 Volkswagen Golf GTI 2.8 V6 GAS, CC:2792, Fuel Injection
  • 2004 Volkswagen Golf R32 3.2 V6 GAS, CC:3189, Fuel Injection

A/C & HEATER SERVICE PROCEDURES FOR 2004 Volkswagen Golf AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Volkswagen Golf cars and light trucks from 1990+

Imported Cars & Light Trucks & Vans -> 2003-04 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
Vehicle: 2004 Volkswagen Golf 1.9 L4 DIESEL

Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.

R-12 leak detectors will not detect R-134a leaks. For R-134a system an electronic type leak detector i...

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A/C & HEATER SERVICE PROCEDURES FOR 2004 Volkswagen Golf AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Volkswagen Golf cars and light trucks from 1990+

Import Compressor Service -> Sanden Compressor -> Shaft Seal & Bearing, Replace -> Except Honda -> Honda
Vehicle: 2004 Volkswagen Golf 1.9 L4 DIESEL

Honda

  • Remove clutch assembly as previously described, then remove front housing screws and the front housing and O-ring, Fig. .
  • Remove shaft seal, then the felt ring and seal plate from front housing.
  • Set front housing onto shaft ring remover, then use a hub disassemble/assemble tool with a press to remove bearing.
  • Reverse procedure to install, noting the following:
    • Lubricate the shaft seal and the compressor shaft with refrigerant oil.
    • Install shaft seal onto compressor shaft aligning the seal case flats with the shaf...

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A/C & HEATER SERVICE PROCEDURES FOR 2004 Volkswagen Golf AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Volkswagen Golf cars and light trucks from 1990+

Volkswagen -> Component Replacement & Adjustment -> Adjustments -> Control Cables -> Eurovan -> Footwell/Defroster Servo Motor Position -> Temperature Regulator Servo Motor
Vehicle: 2004 Volkswagen Golf R32 3.2 V6 GAS

Control Cables

Refer to "Control Cable, Replace" for control cable adjustment procedure.

Temperature Regulator Servo Motor

Eurovan
  • Remove footwell vent console and footwell trim panel.
  • Disconnect five pin connector T5 for V68 at HVAC housing.
  • Connect appropriate adapter kit VAG 1594 to terminal Nos. 4 and 5.
  • Connect 12V supply. Direction of flap motor rotation can be changed by reversing polarity of voltage supply.
  • Operate temperature flap with flap motor from heater end position to fresh air end position.
  • Determine if t...

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A/C & HEATER SERVICE PROCEDURES FOR 2004 Volkswagen Golf AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Volkswagen Golf cars and light trucks from 1990+

Orifice Tube/Expansion Valve Locations -> Imported Cars & Light Trucks & Vans -> 2003-04
Vehicle: 2004 Volkswagen Golf 1.9 L4 DIESEL

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A/C & HEATER SERVICE PROCEDURES FOR 2004 Volkswagen Golf AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Volkswagen Golf cars and light trucks from 1990+

Volkswagen -> Component Replacement & Adjustment -> Control Cable, Replace -> Central Flap -> Eurovan -> Footwell & Defrost Control -> Footwell/Defrost -> Footwell/Defroster -> Golf, GTI & Jetta -> New Beetle -> Passat -> Temperature & Central Blend Door -> Temperature Control
Vehicle: 2004 Volkswagen Golf 2.0 L4 GAS

Always connect cables at control end first and ensure control is properly mounted before adjusting cable.

After cable installation, inspect for proper operation. Controls should move freely in each direction.

Golf, GTI & Jetta

Temperature Control
  • Remove control panel as outlined under "Control Panel, Replace."
  • Remove lower dash insulator panels required to access control levers on air control box.
  • Remove connecting duct bracket, Fig. .
  • Remove cover, then the duct.
  • Remove cable clips from cable at both ends, then disconnect a...

CLICK HERE TO GET FULL ACCESS TO 2004 Volkswagen Golf A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2004 Volkswagen Golf AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Volkswagen Golf cars and light trucks from 1990+

Volkswagen -> Component Replacement & Adjustment -> Center Outlet Temperature Sending Unit, Replace -> Passat
Vehicle: 2004 Volkswagen Golf GTI 2.8 V6 GAS

Passat

  • Remove radio from instrument panel using radio removal tool No. 3316, or equivalents.
  • Remove Climatronic module as outlined ...

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