2005 Chevrolet Cavalier Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Cavalier cars and light trucks from 1990+.

Drum Brakes -> Cavalier, Cobalt, G5 & Sunfire -> Tightening Specifications
Vehicle: 2005 Chevrolet Cavalier 2.2 L4 GAS

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BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Cavalier cars and light trucks from 1990+.

Hydraulic Brake Systems -> Hydraulic Brake System Flush
Vehicle: 2005 Chevrolet Cavalier 2.2 L4 GAS

If brake fluid is old, rusty or contaminated or whenever new components are installed in hydraulic system, the system must be flushed. Bleed brakes...

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BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Cavalier cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Aura, Bonneville, DTS, ION, LeSabre, Lucerne, Park Avenue, Solstice & SKY -> Aveo -> Corvette -> CTS -> Disassemble -> Except Aura, Aveo, Bonneville, Cobalt, Corvette, CTS, DTS, G5, ION, L-Series, LaCrosse, LeSabre, Lucerne, Park Avenue, Solstice, SKY, STS, Vibe & XLR -> L-Series -> LaCrosse, STS & XLR -> Master Cylinder Overhaul -> Vibe -> Wheel Cylinder Overhaul
Vehicle: 2005 Chevrolet Cavalier 2.2 L4 GAS

Master Cylinder Overhaul

Except Aura, Aveo, Bonneville, Cobalt, Corvette, CTS, DTS, G5, ION, L-Series, LaCrosse, LeSabre, Lucerne, Park Avenue, Solstice, SKY, STS, Vibe & XLR
Disassemble

Refer to Figs. and when performing the following procedures.

  • Disconnect and plug hydraulic lines.
  • Remove mounting nuts and master cylinder.
  • Remove reservoir cover and diaphragm. Discard old brake fluid.
  • Inspect cover and diaphragm.
  • Remove fluid level switch.
  • On models equipped with compact master cylinder,remove proportioning valve, Fig. .
  • On all models, depress primary piston and remove lock ring.
  • Plu...

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BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Cavalier cars and light trucks from 1990+.

Anti-Lock Brakes -> Delphi DBC 7 -> System Service -> Alero & Grand Am -> Alero, Cavalier, Century, Grand Am, Impala, Monte Carlo, Regal & Sunbird -> Alero, Cavalier, Grand Am & Sunfire -> Alero, Grand Am & Malibu -> Automated Bleed -> BPMV Bracket -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> Cavalier & Sunfire -> Century, Impala, Monte Carlo & Regal -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Front -> Hydraulic System Flush -> Malibu -> Manual Bleed -> Manual Flush -> Pressure Flush -> Rear -> Wheel Speed Sensor
Vehicle: 2005 Chevrolet Cavalier 2.2 L4 GAS

Brake System Bleed

In most circumstances a manual brake bleed is all that is required. Automated ABS bleeding is required under the following conditions: when manual bleeding does not achieve desired pedal height or feel; brake pressure modulator valve (BPMV) replacement; extreme loss of brake fluid; air ingestion is suspected.

Manual Bleed

Use suitable container to catch fluid.

  • Clean reservoir cover and surrounding area.
  • Remove cover, fill fluid reservoir and install cover.
  • Attach one end of a clear plastic hose to rear hydraulic modulator bleeder valve, then submerge other end of hos...

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BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Cavalier cars and light trucks from 1990+.

Drum Brakes -> Cavalier, Cobalt, G5 & Sunfire -> Brake Service -> Installation -> Removal
Vehicle: 2005 Chevrolet Cavalier 2.2 L4 GAS

Removal

  • Raise and support rear of vehicle, then remove tire and wheel assembly.
  • Mark drum and axle hub, then remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjustment screw. If brake drum is rusted or corroded to axle flange and cannot be removed, lightly tap axle flange to drum mounting surface with suitable hammer.
  • Unhook primary and secondary return springs using brake spring removal and installation tool Nos. J-8049 or J-29840, or equivalents, Fig. . Observe location of brake components being removed to aid during installation.
  • ...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Cavalier cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Rotor, Replace
Vehicle: 2005 Chevrolet Cavalier 2.2 L4 GAS

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Push piston back into caliper bore using suitable C-clamp, Fig. .
  • Do not disconnect brake line fitting from caliper.
  • Remove mo...

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