2005 Chevrolet Cavalier Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Cavalier cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Brake Distribution Valve & Switch -> Brake Warning Lamp Switches -> Combination Valve -> Components -> Diagonally Split System -> Failure Warning Switch -> Fluid Level Sensor -> Front & Rear Split System -> Metering Valve -> Proportioning Or Pressure Control Valve -> Warning Lamp
Vehicle: 2005 Chevrolet Cavalier 2.2 L4 GAS

Front & Rear Split System

When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective systems.

If the rear brake system fails, initial brake pedal movement will cause the unrestricted secondary piston to bottom in the master cylinder bore. Primary piston movement will displace hydraulic fluid in the primary section of the master cylinder to actuate the front brake system.

If the front brake system fails, initial brake pedal movement will cause the ...

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BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Cavalier cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Brake Pad Service
Vehicle: 2005 Chevrolet Cavalier 2.2 L4 GAS

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Push piston back into caliper bore using suitable C-clamp, Fig. .
  • Do not disconnect brake line fitting from calipe...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Cavalier cars and light trucks from 1990+.

Hydraulic Brake Systems -> Troubleshooting -> Master Cylinder Internal Fluid Leakage Check -> Road Test
Vehicle: 2005 Chevrolet Cavalier 2.2 L4 GAS

When troubleshooting the hydraulic brake system, perform the following inspections.

Master Cylinder Internal Fluid Leakage Check

Start engine and depress the brake pedal. If the pedal gradually falls under constant pressure, the hydraulic system may be leaking. Raise the vehicle on a lift and inspect all tubing lines and backing plates for signs of leakage. It may be required to lift or remove the carpeting or floor mats to inspect for boost...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Cavalier cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing
Vehicle: 2005 Chevrolet Cavalier 2.2 L4 GAS

Refer to...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Cavalier cars and light trucks from 1990+.

Drum Brakes -> Cavalier, Cobalt, G5 & Sunfire -> Brake Service -> Installation -> Removal
Vehicle: 2005 Chevrolet Cavalier 2.2 L4 GAS

Removal

  • Raise and support rear of vehicle, then remove tire and wheel assembly.
  • Mark drum and axle hub, then remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjustment screw. If brake drum is rusted or corroded to axle flange and cannot be removed, lightly tap axle flange to drum mounting surface with suitable hammer.
  • Unhook primary and secondary return springs using brake spring removal and installation tool Nos. J-8049 or J-29840, or equivalents, Fig. . Observe location of brake components being removed to aid during installation.
  • ...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Cavalier cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Brake System Bleed -> Bleed Sequence -> Manual -> Pressure
Vehicle: 2005 Chevrolet Cavalier 2.2 L4 GAS

Manual

Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.

  • Remove vacuum reserve by pumping brakes several times with engine off.
  • Fill master cylinder reservoir with clean brake fluid. Do not let reservoir fall below half full during bleeding procedure.
  • If required, bleed master cylinder as follows:
    • Loosen master cylinder forward brake line connection until fluid flows from reservoir, then tighten brake line.
    • Have assistant t...

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