2005 GMC Sierra 3500 Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2005 GMC Sierra 3500

  • 2005 GMC Sierra 3500 6.0 V8 GAS, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U
  • 2005 GMC Sierra 3500 8.1 V8 GAS, CID:496, Fuel Injection, Aspiration:496, Engine VIN:, Desg:G
  • 2005 GMC Sierra 3500 6.6 V8 DIESEL, CID:400, Fuel Injection, Aspiration:400, Engine VIN:, Desg:2

BRAKE SERVICE PROCEDURES FOR 2005 GMC Sierra 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 GMC Sierra 3500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Rotor, Replace
Vehicle: 2005 GMC Sierra 3500 8.1 V8 GAS

  • Raise and support vehicle, then remove wheel and tire assemblies.
  • Compress caliper pistons until they bottom in bores using suitable clamp.
  • Remove calip...

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BRAKE SERVICE PROCEDURES FOR 2005 GMC Sierra 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 GMC Sierra 3500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Description
Vehicle: 2005 GMC Sierra 3500 6.6 V8 DIESEL

The caliper mounts in a way that allows the caliper to move laterally inboard as the brake pads wear. The caliper housing is a one piece casting with the inboard side containing the piston bore. The piston seal also acts as a return mechanism for the piston.

Applying the brake pedal causes the hydraulic pressure that moves the caliper piston. The piston then forces the inboard brake pad against the inboard braking surface of the rotor. Increasing the force against...

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BRAKE SERVICE PROCEDURES FOR 2005 GMC Sierra 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 GMC Sierra 3500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Pressure Bleed
Vehicle: 2005 GMC Sierra 3500 6.6 V8 DIESEL

Manual Bleed

  • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
  • Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
  • If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
    • Disconnect forward brake pipe connection at master cylinder.
    • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
    • Connect and ...

CLICK HERE TO GET FULL ACCESS TO 2005 GMC Sierra 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 GMC Sierra 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 GMC Sierra 3500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Brake Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 2005 GMC Sierra 3500 6.0 V8 GAS

Excessive Pedal Travel

  • Worn brake linings.
  • Disc pads knock back after cornering or rough road travel.
  • Piston and linings not properly seated or positioned.
  • Insufficient fluid in system.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoes.

Brake Roughness Or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive Pedal Effort

  • Frozen or seized pistons.
  • Brake fluid, oil or grease on ...

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BRAKE SERVICE PROCEDURES FOR 2005 GMC Sierra 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 GMC Sierra 3500 cars and light trucks from 1990+.

Drum Brakes -> Brake Service -> Aztek, Rendezvous & Vue -> Canyon, Colorado, Sierra & Silverado -> Equinox & Torrent -> Express & Savana -> HHR -> Installation -> Montana, Silhouette, Trans Sport & Venture -> Removal -> Tracker
Vehicle: 2005 GMC Sierra 3500 8.1 V8 GAS

Aztek, Rendezvous & Vue

Removal
  • Raise and support vehicle.
  • Mark relationship of drum to hub.
  • Remove and discard retaining clip.
  • Remove brake drum. If brake drum does not come off easily, proceed as follows:
    • Loosen parking brake cable.
    • Remove backing plate access hole plug.
    • Disengage self adjuster by inserting suitable flat-bladed tool through backing plate access hole.
    • Loosen adjuster screw by inserting another flat-bladed tool through access hole .
    • Install access hole plug.
    • Apply small amount of penetrating oil around brake drum center hole.
    • Remove brake drum.
  • Disengage adjuster spring hook e...

CLICK HERE TO GET FULL ACCESS TO 2005 GMC Sierra 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 GMC Sierra 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 GMC Sierra 3500 cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Description -> Operation -> Single Diaphragm Type -> Tandem (Dual) Diaphragm Type
Vehicle: 2005 GMC Sierra 3500 8.1 V8 GAS

In order to properly service power brake systems, a thorough understanding of the various power assist systems is required. These systems provide a mechanical assist, acting to increase the force applied to the master cylinder piston by the driver while decreasing the effort required to obtain acceptable stopping performance. Two basic types of power assist mechanisms are used: vacuum assist diaphragm assemblies which use engine vacuum and in some cases vacuum from an external vacuum pump, and hydraulic assist assemblies which use hydraulic pressure developed by an external pump (us...

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