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2006 Chrysler PT Cruiser CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
BRAKE SERVICE PROCEDURES FOR 2006 Chrysler PT Cruiser AUTOMOBILES
Disc Brakes -> Precautions -> Brake Bleed -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> Caliper Inspection -> General Precautions
Vehicle: 2006 Chrysler PT Cruiser Touring 2.4 L4 GAS
Brake Lines & Linings
Remove one of the front wheels and inspect the brake disc, caliper and linings. The wheel bearings should be inspected at this time and repacked if required.
Do not get any oil or grease on the linings. It is recommended that both front wheel sets be replaced whenever a respective pad is worn or damaged. Inspect and, if required, replace rear brake linings also.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
Brake Roughness
The most common cause of brake chatter on disc brakes is a variation in thickness of ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2006 Chrysler PT Cruiser AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> PT Cruiser
Vehicle: 2006 Chrysler PT Cruiser Touring 2.4 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symp...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2006 Chrysler PT Cruiser AUTOMOBILES
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2006 Chrysler PT Cruiser 2.4 L4 GAS
Remove
- Disconnect negative battery cable.
- Place transaxle in gated park.
- Raise vehicle on hoist.
- Remove wheel and tire assembly.
- Remove cotter pin, nut lock, spring washer and hub nut from end of outer C/V joint stub axle.
- On models equipped with ABS, disconnect front wheel speed sensor and secure harness out of the way.
- Remove nut and bolt retaining ball joint stud into steering knuckle.
- Separate ball joint stud from steering knuckle by prying down on lower control arm. Use caution when separating ball joint stud from steering knuckle, so ball joint seal does not get damaged.
- Rem...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2006 Chrysler PT Cruiser AUTOMOBILES
Starter, Replace
Vehicle: 2006 Chrysler PT Cruiser Touring 2.4 L4 GAS
- Remove battery ground cable.
- Remove air cleaner box cover.
- Raise and support vehicle.
- Remove engine structural collar.
- Disconnect starter motor wiring.
- Remove starter motor moun...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2006 Chrysler PT Cruiser AUTOMOBILES
Cabin Air Filter Service -> Chrysler LLC -> 2002-09 PT Cruiser
Vehicle: 2006 Chrysler PT Cruiser Touring 2.4 L4 GAS
The cabin air filter should be replaced every 15,000 miles.
- Open the hood.
- Remove the passenger side cowl grille screen.
- Remove the three windshield washer reservoir to body attaching screws, then position the reservoir out of the way.
- Lift the cabin air filter eleme...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2006 Chrysler PT Cruiser AUTOMOBILES
Chrysler LLC Trucks -> Electronic Throttle Control Indicator ->
Vehicle: 2006 Chrysler PT Cruiser GT 2.4 L4 GAS
When the ignition is turned On, the lamp will light for approximately 6-12 seconds as a bulb inspection. If the lamp is illuminated with the engine running, the vehicle is usually drivable but the electronic throttle system must be diagnosed and servic...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2006 Chrysler PT Cruiser AUTOMOBILES
Radiator, Replace
Vehicle: 2006 Chrysler PT Cruiser 2.4 L4 GAS
- Remove battery and battery tray.
- Drain cooling system into suitable container.
- Recover A/C refrigerant.
- Remove grille and upper radiator support crossmember.
- Remove upper radiator hose from radiator.
- Raise and support vehicle.
- Disconnect and cap automatic transmission cooler hoses.
- Disconnect radiator fan motor electrical connector.
- Remove lower radiator hose.
- Lower vehicle.
- Remove A/C lines ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2006 Chrysler PT Cruiser AUTOMOBILES
Serpentine Drive Belt, Replace -> Alternator Belt -> Power Steering Belt & A/C Compressor Belt
Vehicle: 2006 Chrysler PT Cruiser Touring 2.4 L4 GAS
Power Steering Belt & A/C Compressor Belt
- Remove right front splash shield.
- Release tension by rotating tensioner clockwise until belt can be removed from power steering pump pulley.
- Remove drive belt.
- Reverse procedur...
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COMPONENT LOCATION DIAGRAMS FOR 2006 Chrysler PT Cruiser AUTOMOBILES
Component location diagrams for most 2006 Chrysler PT Cruiser cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Diagram for 2006 Chrysler PT Cruiser Touring 2.4 L4 GAS Components on diagram: |
Rear Body Components Diagram for 2006 Chrysler PT Cruiser GT 2.4 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2006 Chrysler PT Cruiser AUTOMOBILES
OEM drawn wiring diagrams for most 2006 Chrysler PT Cruiser cars and light trucks sold in the U.S.
2006 Chrysler PT Cruiser Limited 2.4 L4 GAS Wiring Diagram Components on diagram: |
2006 Chrysler PT Cruiser Limited 2.4 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2006 Chrysler PT Cruiser AUTOMOBILES
OEM TSB listings for most 2006 Chrysler PT Cruiser cars and light trucks sold in the U.S. from 1985+.
Document: Hard To Fill Or Fuel Nozzle Shuts Off Repeatedly Vehicle: 2006 Chrysler PT Cruiser 2.4 L4 GAS Auto Systems: |
Document: Chrome Clad Wheel Adapters For Proper Balancing Vehicle: 2006 Chrysler PT Cruiser 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2006 Chrysler PT Cruiser AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2006 Chrysler PT Cruiser cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2006 Chrysler PT Cruiser cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2006 Chrysler PT Cruiser cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2006 Chrysler PT Cruiser cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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