2006 Dodge Grand Caravan Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2006 Dodge Grand Caravan

  • 2006 Dodge Grand Caravan 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 2006 Dodge Grand Caravan 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:G
  • 2006 Dodge Grand Caravan SXT 3.8 V6 GAS, CID:230, Fuel Injection, Aspiration:230, Engine VIN:, Desg:L
  • 2006 Dodge Grand Caravan SE 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 2006 Dodge Grand Caravan SE 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:G

BRAKE SERVICE PROCEDURES FOR 2006 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Dodge Grand Caravan cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Caravan, Town & Country & Voyager -> Combination Valve -> Except Caravan, Town & Country & Voyager -> Fixed Proportioning Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Valves -> Master Cylinder -> Metering Valve
Vehicle: 2006 Dodge Grand Caravan SXT 3.8 V6 GAS

Master Cylinder

Except Caravan, Town & Country & Voyager

The cylinder body containing the primary and secondary pistons is made of aluminum. The removable fluid reservoir is made of nylon reinforced with glass fiber. The reservoir is the only serviceable component.

The fluid compartments of the nylon reservoir are interconnected to permit fluid level equalization. The equalization feature does not affect circuit separation in the event of a front or rear brake fault. The reservoir compartments will retain enough fluid to operate the functioning hydraulic circuit.

Caravan, Town & Country...

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BRAKE SERVICE PROCEDURES FOR 2006 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Dodge Grand Caravan cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
Vehicle: 2006 Dodge Grand Caravan 3.3 V6 FLEX

Master Cylinder/Power Booster Test

  • Start engine and inspect booster vacuum hose connections for leaks.
  • Stop engine and shift transmission into neutral.
  • Pump brake pedal until all vacuum reserve in booster is depleted.
  • Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
  • Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
  • If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to "Power Booster Vacuum Test."
  • If p...

CLICK HERE TO GET FULL ACCESS TO 2006 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2006 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Dodge Grand Caravan cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Caravan, Town & Country & Voyager -> Combination Valve -> Except Caravan, Town & Country & Voyager -> Fixed Proportioning Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Valves -> Master Cylinder -> Metering Valve
Vehicle: 2006 Dodge Grand Caravan 3.3 V6 GAS

Master Cylinder

Except Caravan, Town & Country & Voyager

The cylinder body containing the primary and secondary pistons is made of aluminum. The removable fluid reservoir is made of nylon reinforced with glass fiber. The reservoir is the only serviceable component.

The fluid compartments of the nylon reservoir are interconnected to permit fluid level equalization. The equalization feature does not affect circuit separation in the event of a front or rear brake fault. The reservoir compartments will retain enough fluid to operate the functioning hydraulic circuit.

Caravan, Town & Country...

CLICK HERE TO GET FULL ACCESS TO 2006 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2006 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Dodge Grand Caravan cars and light trucks from 1990+.

Anti-Lock Brakes -> Caravan, Town & Country & Voyager -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Intermittent & Poor Connections -> Teves MK20E ABS System -> Teves MK25E ABS System
Vehicle: 2006 Dodge Grand Caravan 3.3 V6 FLEX

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instructions.

Diagnostic Trouble Code Interpretation

Teves MK20E ABS System
[[table data]]
Teves MK25E ABS System
[[table data]]

Connector Pin Identification

Refer to Figs. and for Controller Anti-Lock Brake (CAB) connector terminal identification.

Diagnostic Tests

The Teves MK20E ABS system controller is equipped with a 24-pin connector. The Teves MK25E ABS system controller is equipped with a 47-pin connector.

Teves MK20E ABS System
[[table data]]
Teves MK25E ABS System
[[table data]]

Clearing Diagnostic Trouble ...

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BRAKE SERVICE PROCEDURES FOR 2006 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Dodge Grand Caravan cars and light trucks from 1990+.

Drum Brakes -> DaimlerChrysler -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2006 Dodge Grand Caravan SE 3.3 V6 GAS

Brake Drums

Any time the brake drums are removed for brake service, the braking surface diameter should be inspected with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Minor sc...

CLICK HERE TO GET FULL ACCESS TO 2006 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2006 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Dodge Grand Caravan cars and light trucks from 1990+.

Disc Brakes -> Parking Brake Service -> Caravan, Town & Country & Voyager -> Grand Cherokee, Liberty & Wrangler -> Park Brake Shoes
Vehicle: 2006 Dodge Grand Caravan SE 3.3 V6 GAS

Caravan, Town & Country & Voyager

Park Brake Shoes
  • Set parking brake. Parking brake is set to keep hub/bearing and axle shaft from rotating when loosening hub nut.
  • Raise and support vehicle allowing rear suspension to hang free.
  • Remove rear wheels.
  • Remove cotter pin and nut retainer from stub shaft of outer C/V joint.
  • Remove spring washer, hub nut and washer from stub shaft of outer C/V joint.
  • Release parking brake.
  • Create slack in rear park brake by locking out automatic adjuster as follows:
    • Grasp exposed section of front park brake and pull downward on it.
    • Install a pair of suitab...

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