2007 Dodge Grand Caravan Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2007 Dodge Grand Caravan

  • 2007 Dodge Grand Caravan SXT 3.8 V6 GAS, CID:230, Fuel Injection, Aspiration:230, Engine VIN:, Desg:L
  • 2007 Dodge Grand Caravan SE 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 2007 Dodge Grand Caravan 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 2007 Dodge Grand Caravan SE 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:G
  • 2007 Dodge Grand Caravan 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:G

BRAKE SERVICE PROCEDURES FOR 2007 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2007 Dodge Grand Caravan cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Height Sensing Proportioning Valve -> Park Brake Cable Tensioner -> Stop Lamp Switch
Vehicle: 2007 Dodge Grand Caravan SE 3.3 V6 FLEX

Height Sensing Proportioning Valve

On these models the proportioning valve is not adjustable. Do not attempt to make adjustments.

Stop Lamp Switch

  • Push and hold brake pedal in applied position.
  • Push switch forward until fully seated against bracket.
  • Release brake pedal.
  • Lightly pull brake pedal rearward until master cylinder pushrod bottoms against master cylinder internal stop. This action will set switch plunger at proper stroke length.

Park Brake Cable Tensioner

Tensioner adjustment is only required when the tensioner, or a cable has been replaced or disconnected for service. To avoid fa...

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BRAKE SERVICE PROCEDURES FOR 2007 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2007 Dodge Grand Caravan cars and light trucks from 1990+.

Disc Brakes -> Parking Brake Service -> Caravan & Town & Country -> Compass, Grand Cherokee, Liberty, Nitro & Patriot & Wrangler -> Park Brake Shoes
Vehicle: 2007 Dodge Grand Caravan SE 3.3 V6 GAS

Caravan & Town & Country

Park Brake Shoes
  • Set parking brake. Parking brake is set to keep hub/bearing and axle shaft from rotating when loosening hub nut.
  • Raise and support vehicle allowing rear suspension to hang free.
  • Remove rear wheels.
  • Remove cotter pin and nut retainer from stub shaft of outer C/V joint.
  • Remove spring washer, hub nut and washer from stub shaft of outer C/V joint.
  • Release parking brake.
  • Create slack in rear park brake by locking out automatic adjuster as follows:
    • Grasp exposed section of front park brake and pull downward on it.
    • Install a pair of suitable lockin...

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BRAKE SERVICE PROCEDURES FOR 2007 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2007 Dodge Grand Caravan cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan & Town & Country -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
Vehicle: 2007 Dodge Grand Caravan 3.3 V6 FLEX

Master Cylinder/Power Booster Test

  • Start engine and inspect booster vacuum hose connections for leaks.
  • Stop engine and shift transmission into neutral.
  • Pump brake pedal until all vacuum reserve in booster is depleted.
  • Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
  • Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
  • If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to "Power Booster Vacuum Test."
  • If p...

CLICK HERE TO GET FULL ACCESS TO 2007 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2007 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2007 Dodge Grand Caravan cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan & Town & Country -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
Vehicle: 2007 Dodge Grand Caravan SE 3.3 V6 GAS

Master Cylinder/Power Booster Test

  • Start engine and inspect booster vacuum hose connections for leaks.
  • Stop engine and shift transmission into neutral.
  • Pump brake pedal until all vacuum reserve in booster is depleted.
  • Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
  • Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
  • If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to "Power Booster Vacuum Test."
  • If p...

CLICK HERE TO GET FULL ACCESS TO 2007 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2007 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2007 Dodge Grand Caravan cars and light trucks from 1990+.

Anti-Lock Brakes -> Caravan & Town & Country -> System Service -> Anti-Lock System Bleed -> AWD -> Brake System Bleed -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Front Wheel Speed Sensor -> FWD -> Integrated Control Unit (ICU) -> Manual Bleed -> Pressure Bleed -> Pump/Motor -> Rear Wheel Speed Sensor
Vehicle: 2007 Dodge Grand Caravan 3.3 V6 GAS

Brake System Bleed

Manual Bleed
  • Remove reservoir filler caps and fill reservoir with proper brake fluid.
  • If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
  • Close each bleed screw as fluid starts to drip from them.
  • Fill master cylinder reservoir once more before proceeding.
  • Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid, Fig. . Ensure bleed hose is immersed in fluid.
  • Open up bleeder, then have an assistant press down brake pedal.
  • Once brake pedal is down, close bleeder....

CLICK HERE TO GET FULL ACCESS TO 2007 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2007 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2007 Dodge Grand Caravan cars and light trucks from 1990+.

Disc Brakes -> Precautions -> Brake Bleed -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> Caliper Inspection -> General Precautions
Vehicle: 2007 Dodge Grand Caravan SE 3.3 V6 FLEX

Brake Lines & Linings

Remove one of the front wheels and inspect the brake disc, caliper and linings. The wheel bearings should be inspected at this time and repacked if required.

Do not get any oil or grease on the linings. It is recommended that both front wheel sets be replaced whenever a respective pad is worn or damaged. Inspect and, if required, replace rear brake linings also.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in thickness of ...

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