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2007 Dodge Sprinter 2500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
BRAKE SERVICE PROCEDURES FOR 2007 Dodge Sprinter 2500 AUTOMOBILES
Power Brake Units -> Description
Vehicle: 2007 Dodge Sprinter 2500 3.0 V6 DIESEL
These self contained vacuum hydraulic power braking units are of the vacuum suspended type. They use engine intake manifold vacuum or a vacuum pump along with atmospheric pressure for their power, eliminating the need for a vacuum reservoir. A mechanically operated control valve, with integral vacuum power diaphragms, controls the degree of brake application or release depending on amount of foot pressure applied to...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2007 Dodge Sprinter 2500 AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Sprinter
Vehicle: 2007 Dodge Sprinter 2500 3.5 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its ada...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2007 Dodge Sprinter 2500 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2007 Dodge Sprinter 2500 3.0 V6 DIESEL
- Secure vehicle to prevent it from rolling.
- Make installing reference marks on propeller shaft.
- Remove retaining bracket bolts.
- Remove propeller shaft bolts from rear axle and transmission at flange.
- Remove propeller shaft intermediate bearing nuts from retaining bracket and bracket for brake cable. The brake cable bracket is only installed in vehicles with wheelbas...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2007 Dodge Sprinter 2500 AUTOMOBILES
Starter, Replace
Vehicle: 2007 Dodge Sprinter 2500 3.5 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove belly pan.
- Remove bolt securing starter wiring harness retainer bracket to transmission bellhousing.
- Disconnect battery positive cables and starter solenoid wire from starte...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2007 Dodge Sprinter 2500 AUTOMOBILES
Cabin Air Filter Service -> Chrysler LLC -> 2007-09 Sprinter -> Front Cabin Air Filter -> Rear Cabin Air Filter
Vehicle: 2007 Dodge Sprinter 2500 3.0 V6 DIESEL
On models less Assyst Maintenance Computer, cabin air filter element should be replaced every 30,000 miles. The filter should be replaced more often if air flow is less than normal.
On models with Assyst Maintenance Computer, cabin air filter element should be replaced when two wrench symbols are indicated on the instrument panel maintenance display panel. The filter should be replaced more often if air flow is less than normal.
Front Cabin Air Filter
- Open the hood.
- Detach the retaining tabs securing the cabin air filter to the fresh air inlet housing located in the engine compartm...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2007 Dodge Sprinter 2500 AUTOMOBILES
Chrysler LLC Trucks -> Traction Control System Warning Lamp ->
Vehicle: 2007 Dodge Sprinter 2500 3.5 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2007 Dodge Sprinter 2500 AUTOMOBILES
Radiator, Replace
Vehicle: 2007 Dodge Sprinter 2500 3.0 V6 DIESEL
- Drain radiator coolant into suitable container.
- Remove mounting screws and cover, then the push pin fasteners and fascia mounting screws.
- Pull bumper off support brackets and disconnect electrical connectors.
- Remove rivets, mounting screws and grille.
- Remove mounting bolts and headlamps.
- Remove heat shield.
- Remove clamps and rubber mounts, then the mounting bolts and radiator crossmember.
- Remove mounting bolts and front bumpers.
- Recover air conditioning refrigerant.
- Disconnect condenser outlet port liquid line fitting, Fig. . Discard seal, then plug or tape opening.
- Disconnect condenser...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2007 Dodge Sprinter 2500 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2007 Dodge Sprinter 2500 3.5 V6 GAS
- Remove radiator fan and shroud. Radiator fan assembly is attached (threaded) to the water pump hub shaft. Remove the fan blade/viscous fan drive assembly from the water pump by turning the mounting nut countercl...
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COMPONENT LOCATION DIAGRAMS FOR 2007 Dodge Sprinter 2500 AUTOMOBILES
Component location diagrams for most 2007 Dodge Sprinter 2500 cars and light trucks sold in the U.S. from 1990+.
Front Body Components Diagram for 2007 Dodge Sprinter 2500 3.5 V6 GAS Components on diagram: |
Body Components Diagram for 2007 Dodge Sprinter 2500 3.0 V6 DIESEL Components on diagram: |
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WIRING DIAGRAMS FOR 2007 Dodge Sprinter 2500 AUTOMOBILES
OEM drawn wiring diagrams for most 2007 Dodge Sprinter 2500 cars and light trucks sold in the U.S.
2007 Dodge Sprinter 2500 3.0 V6 DIESEL Wiring Diagram Components on diagram: |
2007 Dodge Sprinter 2500 3.5 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2007 Dodge Sprinter 2500 AUTOMOBILES
OEM TSB listings for most 2007 Dodge Sprinter 2500 cars and light trucks sold in the U.S. from 1985+.
Document: EMISSIONS RECALL H44 - REPROGRAM ECM - EGR SYSTEM Vehicle: 2007 Dodge Sprinter 2500 3.0 V6 DIESEL Auto Systems: |
Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2007 Dodge Sprinter 2500 3.0 V6 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2007 Dodge Sprinter 2500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2007 Dodge Sprinter 2500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2007 Dodge Sprinter 2500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2007 Dodge Sprinter 2500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2007 Dodge Sprinter 2500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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