2008 Chevrolet AVEO5 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet AVEO5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2008 Chevrolet AVEO5 cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Brake System Bleed -> Bleed Sequence -> Manual -> Pressure
Vehicle: 2008 Chevrolet AVEO5 LS 1.6 L4 GAS

Brake fluid is corrosive to painted surfaces. Care must be taken not to allow brake fluid to come in contact with painted surfaces on vehicle.

When bleeding the brake system, always bleed righthand rear wheel circuit first, followed by the lefthand front, lefthand rear and, finally, righthand front.

Manual

Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.

  • Remove vacuum reserve by pumping brakes several times with engine o...

CLICK HERE TO GET FULL ACCESS TO 2008 Chevrolet AVEO5 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet AVEO5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2008 Chevrolet AVEO5 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Brake Distribution Valve & Switch -> Brake Warning Lamp Switches -> Combination Valve -> Components -> Diagonally Split System -> Failure Warning Switch -> Fluid Level Sensor -> Front & Rear Split System -> Metering Valve -> Proportioning Or Pressure Control Valve -> Warning Lamp
Vehicle: 2008 Chevrolet AVEO5 LS 1.6 L4 GAS

Front & Rear Split System

When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective systems.

If the rear brake system fails, initial brake pedal movement will cause the unrestricted secondary piston to bottom in the master cylinder bore. Primary piston movement will displace hydraulic fluid in the primary section of the master cylinder to actuate the front brake system.

If the front brake system fails, initial brake pedal movement will cause the ...

CLICK HERE TO GET FULL ACCESS TO 2008 Chevrolet AVEO5 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet AVEO5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2008 Chevrolet AVEO5 cars and light trucks from 1990+.

Power Brake Units -> Adjustments -> AC-Delco Tandem Diaphragm Type -> Air Method -> Brake Pedal -> Gauge Method -> GM/Toyota Single Diaphragm Type -> Pushrod
Vehicle: 2008 Chevrolet AVEO5 LS 1.6 L4 GAS

Brake Pedal

GM/Toyota Single Diaphragm Type
  • With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
  • Distance should be 5.850-6.244 inches.
  • If distance is not as specified, adjust pedal height as follows:
    • Remove lefthand lower instrument panel trim section and air duct.
    • Loosen stop lamp switch sufficiently to access pedal adjustment.
    • Loosen locknut and rotate pedal pushrod as required to obtain specified pedal height. Tighten locknut.
    • Adjust brake lamp switch position so plunger lightly contacts pedal stopper and brake lamps are off when pe...

CLICK HERE TO GET FULL ACCESS TO 2008 Chevrolet AVEO5 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet AVEO5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2008 Chevrolet AVEO5 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Bleed Sequence -> Manual -> Pressure
Vehicle: 2008 Chevrolet AVEO5 LS 1.6 L4 GAS

Brake fluid is corrosive to painted surfaces. Care must be taken not to allow brake fluid to come in contact with painted surfaces on vehicle.

When bleeding the brake system, always bleed righthand rear wheel circuit first, followed by the lefthand front, lefthand rear and, finally, righthand front.

Manual

Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.

  • Remove vacuum reserve by pumping brakes several times with engine o...

CLICK HERE TO GET FULL ACCESS TO 2008 Chevrolet AVEO5 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet AVEO5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2008 Chevrolet AVEO5 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Tightening Specifications
Vehicle: 2008 Chevrolet AVEO5 LS 1.6 L4 GAS

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CLICK HERE TO GET FULL ACCESS TO 2008 Chevrolet AVEO5 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet AVEO5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2008 Chevrolet AVEO5 cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Troubleshooting
Vehicle: 2008 Chevrolet AVEO5 LS 1.6 L4 GAS

The most common cause of brake chatter on disc brakes is a variation in disc thickness. If roughness or vibration is encountered during highway operation or if pedal pulsation is experienced at low speeds, the disc may have excessive thickness variation. To inspect for this condition, measure the disc at 12 points with a micrometer at a radius approximately one inch from edge of disc. If thickness me...

CLICK HERE TO GET FULL ACCESS TO 2008 Chevrolet AVEO5 BRAKE SERVICE PROCEDURES

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