2008 Chevrolet AVEO5 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet AVEO5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2008 Chevrolet AVEO5 cars and light trucks from 1990+.

Anti-Lock Brakes -> Delphi MGH-25 -> System Service -> Brake Modulator Assembly -> Brake System Bleed -> Component Replacement -> Front -> Manual Bleed -> Pressure Bleed -> Rear -> Wheel Speed Sensor
Vehicle: 2008 Chevrolet AVEO5 LS 1.6 L4 GAS

Brake System Bleed

Pressure Bleed

Pressure bleeding equipment must have a rubber diaphragm between air supply and brake fluid to prevent air, moisture and other contaminants from entering the system.

  • Clean reservoir cover and surrounding area.
  • Remove reservoir cover, inspect and fill reservoir completely with clean brake fluid.
  • Attach bleeding adapter tool No. J-35589, or equivalent, to brake fluid reservoir and pressure bleeding equipment.
  • Pressurize bleeding equipment to 5-10 psi and wait 30 seconds, ensure there are no leaks.
  • Pressurize equipment to 30-35 psi.
  • Attach clear plastic hos...

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BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet AVEO5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2008 Chevrolet AVEO5 cars and light trucks from 1990+.

Drum Brakes -> Aveo -> Brake Service -> Installation -> Removal
Vehicle: 2008 Chevrolet AVEO5 LS 1.6 L4 GAS

Removal

  • Raise and support vehicle, then remove tire and wheel assembly.
  • Remove lock ring and caulking nut from spindle, then remove brake drum. If drum is difficult to remove, proceed as follows:
    • Ensure parking brake is released.
    • Back off parking brake cable adjustment.
  • Loosen leading shoe hold down return spring.
  • Disconnect upper link of connecting link spring on leading shoe to release tension on upper return spring.
  • Remove upper return spring and adjuster.
  • Disconnect trailing shoe and lining assembly hold down return spring, then the trailing shoe and lining assembly.
  • Remove lower retur...

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BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet AVEO5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2008 Chevrolet AVEO5 cars and light trucks from 1990+.

Power Brake Units -> Description -> AC-Delco Tandem Diaphragm Type -> GM/Toyota Single Diaphragm Type
Vehicle: 2008 Chevrolet AVEO5 LS 1.6 L4 GAS

AC-Delco Tandem Diaphragm Type

This unit utilizes a vacuum power chamber, consisting of a front and rear shell, housing divider, front and rear diaphragm, plate assemblies, hydraulic pushrod and a diaphragm return spring, Fig. .

In normal operating mode, with service brakes in released position, the booster operates with vacuum on both sides of its diaphragms. When brakes are applied, air at atmospheric pressure is admitted to one side of each diaphragm to provide power assist. When the service brake is released, atmospheric air is shut off f...

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BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet AVEO5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2008 Chevrolet AVEO5 cars and light trucks from 1990+.

Drum Brakes -> Aveo -> Tightening Specifications
Vehicle: 2008 Chevrolet AVEO5 LS 1.6 L4 GAS

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BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet AVEO5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2008 Chevrolet AVEO5 cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Rotor Replace
Vehicle: 2008 Chevrolet AVEO5 LS 1.6 L4 GAS

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Push piston back into caliper bore using suitable C-clamp, Fig. .
  • Do not disconnect brake line fitting from caliper.
  • Remove mountin...

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BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet AVEO5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2008 Chevrolet AVEO5 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Aura, DTS, G6, G8, Lucerne, Malibu, Solstice & Sky -> Aveo -> Corvette -> CTS -> Disassemble -> Grand Prix & Impala -> LaCrosse, STS & XLR -> Master Cylinder Overhaul -> Vibe -> Wheel Cylinder Overhaul
Vehicle: 2008 Chevrolet AVEO5 LS 1.6 L4 GAS

Master Cylinder Overhaul

Grand Prix & Impala
Disassemble

Refer to Figs. and , when performing the following procedures.

  • Disconnect and plug hydraulic lines.
  • Remove mounting nuts and master cylinder.
  • Remove reservoir cover and diaphragm. Discard old brake fluid.
  • Inspect cover and diaphragm.
  • Remove fluid level switch.
  • On models equipped with compact master cylinder,remove proportioning valve, Fig. .
  • On all models, depress primary piston and remove lock ring.
  • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then remove primary and secondary pistons by a...

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