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2008 Chevrolet Express 2500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2008 Chevrolet Express 2500 car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Express 2500 automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet Express 2500 AUTOMOBILES
Disc Brakes -> Delco Dual Piston Sliding Caliper -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Brake Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 2008 Chevrolet Express 2500 LS 6.0 V8 GAS
Excessive Pedal Travel
- Worn brake linings.
- Disc pads knock back after cornering or rough road travel.
- Piston and linings not properly seated or positioned.
- Insufficient fluid in system.
- Loose wheel bearing adjustment.
- Damaged or worn caliper piston seal.
- Improper booster pushrod adjustment.
- Pads out of flat more than .005 inch.
- Rear brake automatic adjusters inoperative.
- Improperly ground rear brake shoes.
Brake Roughness Or Chatter; Pedal Pumping
- Excessive lateral runout of rotor.
- Rotor excessively out of parallel.
Excessive Pedal Effort
- Frozen or seized pistons.
- Brake fluid, oil or grease on ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2008 Chevrolet Express 2500 AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> C/K, G & R/V Series w/6.2L, 6.5L & 6.6L Diesel Engines
Vehicle: 2008 Chevrolet Express 2500 6.6 V8 DIESEL
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2008 Chevrolet Express 2500 AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2008 Chevrolet Express 2500 LT 6.0 V8 GAS
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2008 Chevrolet Express 2500 AUTOMOBILES
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic System Check -> Diagnostic Tests -> DTC C0569 System Configuration Error -> DTC C0750 Left Front Low Tire Pressure Sensor, C0755 Right Front Low Tire Pressure Sensor, C0760 Left Rear Low Tire Pressure Sensor Or C0765 Right Rear Low Tire Pressure Sensor -> DTC C0775 Low Tire Pressure System Sensors Not Learned -> Intermittent & Poor Connections -> Intermittents -> Low Tire Pressure Indicator Fault -> Poor Connections
Vehicle: 2008 Chevrolet Express 2500 LT 6.0 V8 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Tests
Low tire pressure in one or more tires is indicated by a continuously illuminated TPMS indicator after the bulb check is completed. The DIC will display a check tire pressure type message, if equipped. It is not necessary to perform the Relearn procedure for a low tire condition.
When a TPMS DTC is set, the TPMS indicator will flash for one minute after the bulb check is completed and then will remain illuminated. The DI...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2008 Chevrolet Express 2500 AUTOMOBILES
Alternator, Replace
Vehicle: 2008 Chevrolet Express 2500 4.8 V8 GAS
- Disconnect battery ground cable.
- Loosen air cleaner resonator outlet duct clamp.
- Remove air cleaner resonator outlet duct mounting bolts.
- Disconnect electrical connector from air cleaner resonator outlet duct.
- Remove air cleaner resonator outlet duct.
- Disconnect mass air flow/intake air temperature sensor connector.
- Remove MAF/IAT sensor.
- Pull up on air cleaner assembly to release retainers from air cleaner adaptor.
- Remove retaining bolt for coolant recovery reservoir, then set reservoir asid...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2008 Chevrolet Express 2500 AUTOMOBILES
General Motors Corp./Saturn Trucks -> Check Engine Oil Level ->
Vehicle: 2008 Chevrolet Express 2500 LT 6.0 V8 GAS
This system is used to indicate a low engine oil level condition. The lamp should light during engine starting. If oil level is sufficient, the lamp should go off when engine is operating. If oil level is low the...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2008 Chevrolet Express 2500 AUTOMOBILES
Radiator, Replace
Vehicle: 2008 Chevrolet Express 2500 LT 6.0 V8 GAS
- Disconnect Mass Air Flow (MAF) harness connector and remove air cleaner hold down screw.
- Loosen outlet duct hose clamp and remove air cleaner.
- Partially drain coolant into suitable container.
- Disconnect coolant recovery reservoir hose.
- Remove mounting screws and coolant recovery r...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2008 Chevrolet Express 2500 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2008 Chevrolet Express 2500 4.8 V8 GAS
- Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
- Route belt over pulleys excep...
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COMPONENT LOCATION DIAGRAMS FOR 2008 Chevrolet Express 2500 AUTOMOBILES
Component location diagrams for most 2008 Chevrolet Express 2500 cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Diagram for 2008 Chevrolet Express 2500 4.8 V8 GASComponents on diagram: |
 Engine Compartment Components Diagram for 2008 Chevrolet Express 2500 4.8 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2008 Chevrolet Express 2500 AUTOMOBILES
OEM drawn wiring diagrams for most 2008 Chevrolet Express 2500 cars and light trucks sold in the U.S.
 2008 Chevrolet Express 2500 4.8 V8 GAS Wiring DiagramComponents on diagram: |
 2008 Chevrolet Express 2500 6.6 V8 DIESEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2008 Chevrolet Express 2500 AUTOMOBILES
OEM TSB listings for most 2008 Chevrolet Express 2500 cars and light trucks sold in the U.S. from 1985+.
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Document: GM of Canada New Vehicle Limited Warranty Tire Program Vehicle: 2008 Chevrolet Express 2500 6.0 V8 GAS Auto Systems: |
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2008 Chevrolet Express 2500 6.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2008 Chevrolet Express 2500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2008 Chevrolet Express 2500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2008 Chevrolet Express 2500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2008 Chevrolet Express 2500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2008 Chevrolet Express 2500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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