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2009 Chrysler Aspen CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Chrysler Aspen AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2009 Chrysler Aspen Limited Hybrid 5.7 V8 ELECTRIC/GAS
Front
- With vehicle in neutral, position vehicle on hoist.
- Remove skid plate, if equipped.
- Mark a reference line across propeller shaft flange and pinion flange.
- Remove exhaust crossover bolts from exhaust manifolds and lower crossover.
- Remove boot clamp from CV joint.
- Remove pinion flange bolts.
- Slide propeller shaft off transfer case and remove shaft.
- Reverse procedure to install, noting the following:
- Align reference marks.
- Replace old pinion flange bolts with new bolts and coat with ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Chrysler Aspen AUTOMOBILES
Component Locations
Vehicle: 2009 Chrysler Aspen Limited 4.7 V8 FLEX
Refer to F...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Chrysler Aspen AUTOMOBILES
Alternator, Replace
Vehicle: 2009 Chrysler Aspen Limited 4.7 V8 FLEX
- Disconnect and isolate battery ground cable at battery.
- Remove alternator drive belt.
- Unsnap plastic protective cover from B+ mounting stud.
- Remove B+ terminal mounting nut and B+ terminal at rear of alternator.
- Disconnect field wire electrical connector by pushing on connector tab.
- Remove one rear vertical mounting bolt from ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Chrysler Aspen AUTOMOBILES
Chrysler LLC Trucks -> Check Gauge Warning Lamp ->
Vehicle: 2009 Chrysler Aspen Limited 5.7 V8 GAS
When the ignition is turned On, the lamp will light for approximately 2 seconds as a bulb inspection. The PCM continually monitors the engine oil pressure, engine coolant temperature and electrical system voltage. The check gauges lamp w...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Chrysler Aspen AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2009 Chrysler Aspen Limited 4.7 V8 FLEX
Inlet
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to heater core inlet tube.
- Loosen hose clamp connecting hose to heater tube.
- Remove hose from vehicle.
- Reverse procedure to insta...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Chrysler Aspen AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Chrysler Aspen Limited 4.7 V8 FLEX
Do not let tensioner arm snap back to freearm position, sever damage may occur to tensioner. Belt tension is not adjustable. Belt adjustment is maintained by an automatic belt tensioner.
- Disconnect batter...
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TECHNICAL SERVICE BULLETINS FOR 2009 Chrysler Aspen AUTOMOBILES
OEM TSB listings for most 2009 Chrysler Aspen cars and light trucks sold in the U.S. from 1985+.
Document: EVIC Module Intermittent or Not Operating Vehicle: 2009 Chrysler Aspen Limited 4.7 V8 FLEX Auto Systems: |
Document: Hard To Fill Or Fuel Nozzle Shuts Off Repeatedly Vehicle: 2009 Chrysler Aspen Limited 4.7 V8 FLEX Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Chrysler Aspen AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Chrysler Aspen cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Chrysler Aspen cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Chrysler Aspen cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Chrysler Aspen cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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