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2009 Toyota Tundra CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Toyota Tundra AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assembly -> Disassemble
Vehicle: 2009 Toyota Tundra 4.7 V8 GAS
Disassemble
This procedure describes a driveline equipped with cardan joint in tube yoke. Driveline equipped with companion/slip yoke repeat steps to remove remaining cardan joint.
- Place driveshaft on suitable workbench. Do not damage driveshaft when servicing on workbench. Ensure driveline and components are reference marked to prevent driveline imbalance.
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke using suitable tool.
- Position yoke with grease fitting pointing up, if equipped.
- Position socket with an inside diam...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Toyota Tundra AUTOMOBILES
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2009 Toyota Tundra SR5 5.7 V8 GAS
Refer to Fig. for wiring...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Toyota Tundra AUTOMOBILES
Alternator, Replace -> Flex Fuel -> Gasoline
Vehicle: 2009 Toyota Tundra 5.7 V8 FLEX
Flex Fuel
- Disconnect cable from battery ground terminal. Some systems need to be initialized after cable is reconnected. After ignition switch is turned OFF, navigation system requires approximately 90 seconds to record various types of memory and settings. As a result, after turning ignition switch OFF, wait 90 seconds or more before disconnecting cable from ground (-) battery terminal.
- Remove V-bank cover.
- Remove air cleaner hose assembly.
- Remove air cleaner assembly.
- Remove engine under cover sub-assembly.
- Remove fan and alternator V belt.
- Remove five clips and righthand apron s...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2009 Toyota Tundra AUTOMOBILES
Cabin Air Filter Service -> Toyota -> Tundra
Vehicle: 2009 Toyota Tundra 4.0 V6 GAS
The cabin air filter should be cleaned every 18 months or 15,000 miles and replaced every 36 months or 30,000 miles. The filter should be replaced more often if air flow is less than normal.
- Open the glove compartment door.
- Slide off the glove damper rod, Fig. .
- Push inward on each side of the glove compartment door to disengage claws, Fig. .
- Remove the cabin air filter c...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Toyota Tundra AUTOMOBILES
Toyota -> Tire Pressure Warning Lamp -> 2007-09 Tundra -> Registration -> Relearn -> Reset -> System Initialization -> Tire Pressure Sensor & Transmitter -> TPMS ECU
Vehicle: 2009 Toyota Tundra Limited 5.7 V8 FLEX
Reset
This warning lamp will illuminate when tire pressure falls below a specified psi. When the warning lamp illuminates, check the air pressure of the tire and adjust it to specified pressure. When the vehicle is driven more than 18 mph after the adjustment, the lamp will go off.
Relearn
Registration
TPMS ECU
If replacing the TPMS ECU, prior to removal, use a suitably programmed scan tool to read the registered transmitter identification number for all wheels and note them for registration.
- Connect a suitably programmed scan tool to DLC3 located under the LH side of the instrument pa...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Toyota Tundra AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2009 Toyota Tundra 5.7 V8 FLEX
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water outlet on cylinder head.
- Remove hose from water outlet.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heate...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Toyota Tundra AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Toyota Tundra SR5 4.0 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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TECHNICAL SERVICE BULLETINS FOR 2009 Toyota Tundra AUTOMOBILES
OEM TSB listings for most 2009 Toyota Tundra cars and light trucks sold in the U.S. from 1985+.
Document: Grinding Noise When in 4WD Vehicle: 2009 Toyota Tundra 4.7 V8 GAS Symptoms: |
Document: XM SATELLITE RADIO INOPERATIVE UNTIL IGNITION KEY IS CYCLED Vehicle: 2009 Toyota Tundra 4.7 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Toyota Tundra AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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