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Toyota Tundra CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Toyota Tundra car and truck
repair procedures including Toyota engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Toyota Tundra automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Toyota Tundra AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Toyota Tundra cars and light trucks from 1990+
Toyota -> Electric Cooling Fans -> Component Replacement -> 1998-99 -> 2000 -> Avalon -> Camry & Camry Solara -> Celica -> Cooling Fan No. 1 -> Cooling Fan No. 2 -> Cooling Fan/Motor -> Corolla & Echo -> No. 1 Cooling Fan -> No. 2 Cooling Fan -> Paseo & Tercel -> RAV4 -> Sienna -> Supra
Vehicle: 2000 Toyota Tundra 3.4 V6 GAS
Cooling Fan/Motor
Avalon
No. 1 Cooling Fan
- Remove battery and tray.
- Disconnect cruise control actuator from body.
- Remove No. 3 engine room relay block from radiator.
- Disconnect cruise control actuator wire from clamp on fan shroud.
- Disconnect cooling fan connector.
- Remove retaining bolts from cooling fan assembly.
- Remove fan blade attaching nut and fan.
- Remove three fan motor to assembly attaching screws and remove motor.
- Reverse procedure to install, noting the following:
-
...
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BRAKE SERVICE PROCEDURES FOR Toyota Tundra AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Toyota Tundra cars and light trucks from 1990+.
Toyota -> Power Brake Units -> Power Brake Unit Service -> Brake Booster Overhaul -> Brake Booster, Replace -> Except Sequoia, Sienna & Tundra -> Installation -> Removal -> Sequoia & Tundra -> Sienna
Vehicle: 2004 Toyota Tundra 3.4 V6 GAS
Brake Booster, Replace
Except Sequoia, Sienna & Tundra
Removal
- Remove master cylinder as outlined under .
- Remove charcoal vapor canister as required.
- Remove brake booster vacuum hose.
- Remove pedal return spring, clip, clevis pin and clevis locknut, Fig. .
- Remove brake booster nuts. Pull out booster and gasket.
Installation
- Adjust length of booster pushrod as follows:
- Install gasket on master cylinder.
- Install brake booster pushrod gauge tool No. 09737-00010, or equivalent, on gasket.
- Lower pin until its tip slightly touches the piston.
- Turn gauge tool upside down and set it on boos...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. for 1980+.
Toyota -> Fuel Filter Scheduled Maintenance -> 1986-06 Models -> Normal Service -> Severe Service
Vehicle: 2001 Toyota Tundra 3.4 V6 GAS
Normal Service
Service as r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Toyota Tundra cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assembly -> Disassemble
Vehicle: 2008 Toyota Tundra Limited 4.7 V8 GAS
Disassemble
This procedure describes a driveline equipped with cardan joint in tube yoke. Driveline equipped with companion/slip yoke repeat steps to remove remaining cardan joint.
- Place driveshaft on suitable workbench. Do not damage driveshaft when servicing on workbench. Ensure driveline and components are reference marked to prevent driveline imbalance.
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke using suitable tool.
- Position yoke with grease fitting pointing up, if equipped.
- Position socket with an inside diam...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Toyota Tundra AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2005 Toyota Tundra Limited 4.7 V8 GAS
This warning lamp will illuminate when tire pressure falls below a specified psi. When the warning lamp illuminates, check the air...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Toyota Tundra cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2001 Toyota Tundra 4.7 V8 GAS
- Remove engine under cover.
- Remove throttle body cover.
- Disconnect battery ground cable from negative (-) battery terminal.
- Disconnect intake air connector from throttle body.
- Loosen belt tension by turning belt tensioner counterclockwise, and remove drive belt. Pulley bolt for belt tensioner has a left hand thread.
- Remove power steering vane pump from engine.
- Disconnect alternator connector.
- Remove termi...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Toyota -> Tundra
Vehicle: 2007 Toyota Tundra Limited 4.7 V8 GAS
The cabin air filter should be cleaned every 18 months or 15,000 miles and replaced every 36 months or 30,000 miles. The filter should be replaced more often if air flow is less than normal.
- Open the glove compartment door.
- Slide off the glove damper rod, Fig. .
- Push inward on each side of the glove compartment door to disengage claws, Fig. .
- Remove the cabin air filter c...
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MAINTENANCE LAMP RESET PROCEDURES FOR Toyota Tundra AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. from 1990+.
Toyota -> Engine Oil Reminder/Maintenance Required Lamp -> 2008-09 Tundra
Vehicle: 2009 Toyota Tundra 5.7 V8 FLEX
- Turn the ignition switch to the On position and ensure that the display screen is in the Trip A mode.
- Turn the ignition switch to the Off position.
- While pressing the TRIP switch button, turn ignition switch On. Hold the button down through the entire reset procedure.
- The odometer indicates 000000 and then...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Toyota Tundra cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2010 Toyota Tundra Limited 5.7 V8 GAS
- Disconnect battery ground cable.
- Remove No. 1 engine under cover.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- On models with Trailer Towing System, remove front bumper cover assembly.
- On all models, remove front bumper.
- On models with Trailer Towing System, remove oil cooler assembly.
- On all models, remove V-bank cover sub-assembly.
- Disconnect inlet radiator hose.
- Disconnect outlet radiator hose.
- Loosen four nuts holding fluid coupling fan.
- Remove fan and generator drive belt.
- Disconnect reservoir hose from upper radiator tank.
- On models with Traile...
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SERPENTINE BELT SERVICE PROCEDURES FOR Toyota Tundra AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Toyota Tundra 4.0 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Toyota Tundra AUTOMOBILES
Component location diagrams for most Toyota Tundra cars and light trucks sold in the U.S. from 1990+.
 Rear Body Components Diagram for 2008 Toyota Tundra SR5 5.7 V8 GASComponents on diagram: |
 Body Components Diagram for 2008 Toyota Tundra 4.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Toyota Tundra AUTOMOBILES
OEM drawn wiring diagrams for most Toyota Tundra cars and light trucks sold in the U.S.
 2007 Toyota Tundra 4.0 V6 GAS Wiring DiagramComponents on diagram: |
 2008 Toyota Tundra SR5 4.7 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Toyota Tundra AUTOMOBILES
OEM TSB listings for most Toyota Tundra cars and light trucks sold in the U.S. from 1985+.
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Document: SEAT BELT EXTENDER Vehicle: 2003 Toyota Tundra 3.4 V6 GAS Auto Systems: |
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Document: ENGINE SERIAL NUMBER LOCATION Vehicle: 2009 Toyota Tundra SR5 5.7 V8 FLEX Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Toyota Tundra AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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