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Toyota Tundra CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Toyota Tundra car and truck
repair procedures including Toyota engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Toyota Tundra automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Toyota Tundra AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Toyota Tundra cars and light trucks from 1990+
Toyota -> Component Replacement & Adjustment -> Expansion Valve, Replace
Vehicle: 2001 Toyota Tundra 3.4 V6 GAS
Refer to "Evaporator ... "
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BRAKE SERVICE PROCEDURES FOR Toyota Tundra AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Toyota Tundra cars and light trucks from 1990+.
Toyota -> Power Brake Units -> Diagnosis & Testing -> Air Tightness Check -> Brake Booster Operational Test -> Operating Check
Vehicle: 2004 Toyota Tundra 4.7 V8 GAS
Brake Booster Operational Test
Operating Check
- Depress brake pedal several times with engine stopped, and ensure pedal reserve distance has no change, Fig. .
- Depress brake pedal and start engine. If pedal drops slightly, operation is normal.
Air Tightness Check
- Start engine and stop after one or two minutes.
- Depress brake peda...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. for 1980+.
Toyota -> Fuel Filter Replacement -> Land Cruiser, Pickup, Previa, Sequoia, Tacoma, Tundra, T100, Truck & Van -> Fuel System Pressure Relief -> Models Less Union Bolt Fuel Line Connection -> Models w/Union Bolt Fuel Line Connection -> Removal & Installation
Vehicle: 2005 Toyota Tundra 4.7 V8 GAS
Fuel System Pressure Relief
Models w/Union Bolt Fuel Line Connection
- Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable, if equipped.
- Disconnect the battery ground cable.
- Remove the fuel fill cap to release fuel tank pressure.
- Place a shop towel over the union bolt at top of fuel filter. Slowly loosen the union bolt allowing fuel pressure to bleed down.
- Whenever the union bolt is loosened to relieve fuel system pressure, always replace the bolt gasket.
Models Less Union Bolt Fuel...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Toyota Tundra cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2009 Toyota Tundra Limited 4.7 V8 GAS
Front
- Place vehicle in neutral.
- Release parking brake.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove bolts and heat insulator bracket.
- Place reference mark on driveline and differential flange. Paint is recommended for match marks. Never damage rear driveline shaft differential flange.
- Remove bolts, nuts, and washers from differential flange.
- Remove two bolts and two adjusting washers and disconnect driveline with center bearing shaft.
- Place reference mark on driveline and transfer flange. Paint is recommended for match marks. Never damage r...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Toyota Tundra AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures -> Registration -> System Initialization -> Tire Pressure Sensor & Transmitter -> TPMS ECU
Vehicle: 2008 Toyota Tundra 4.7 V8 GAS
Registration
TPMS ECU
If replacing the TPMS ECU, prior to removal, use a suitably programmed scan tool to read the registered transmitter identification number for all wheels and note them for registration.
- Connect a suitably programmed scan tool to DLC3 located under the LH side of the instrument panel.
- Using the scan tool, note the registered transmitter IDs that are stored in the old TPMS ECU.
- If reading the stored transmitter IDs from the old TPMS ECU is not possible, the tires will need to be removed from the wheels to read and note the tire pressure sensor transmitter IDs.
- Wi...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Toyota Tundra cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2006 Toyota Tundra SR5 4.7 V8 GAS
- Disconnect battery ground cable. After removing battery ground cable wait 90 seconds to prevent air bag and seat belt pretensioner activation.
- Remove air pump assembly.
- Remove nut from righthand and lefthand wiper arm blade assembly.
- Release tabs from righthand and lefthand fender cowl seal.
- Remove clips securing righthand and lefthand cowl top ventilator louver subassembly.
- Disconnect electrical connector from wiper motor.
- Remove nut securing wiper motor arm link to wiper motor. Insert a suitable tool underneath wiper motor pivot arm and pry carefully upward to separate wiper link f...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Toyota -> Tundra
Vehicle: 2006 Toyota Tundra 4.0 V6 GAS
The cabin air filter should be cleaned every 18 months or 15,000 miles and replaced every 36 months or 30,000 miles. The filter should be replaced more often if air flow is less than normal.
- Open the glove compartment door.
- Slide off the glove damper rod, Fig. .
- Push inward on each side of the glove compartment door to disengage claws, Fig. .
- Remove the cabin air filter c...
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MAINTENANCE LAMP RESET PROCEDURES FOR Toyota Tundra AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. from 1990+.
Toyota -> Automatic Transmission Oil Temperature Warning Lamp ->
Vehicle: 2000 Toyota Tundra 4.7 V8 GAS
This lamp will be illuminated when automatic transmission or transfer case fluid temperature exceeds 302°F. If the lamp lights, allow vehicle to operate at idle speed until fluid temperature falls below 248°F; t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Toyota Tundra cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2010 Toyota Tundra Limited 5.7 V8 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water outlet on cylinder head.
- Remove hose from water outlet.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heate...
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SERPENTINE BELT SERVICE PROCEDURES FOR Toyota Tundra AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Toyota Tundra 4.0 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Toyota Tundra AUTOMOBILES
Component location diagrams for most Toyota Tundra cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Components and Connectors Diagram for 2008 Toyota Tundra SR5 4.7 V8 GASComponents on diagram: |
 Body Control Modules Diagram for 2008 Toyota Tundra 4.7 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Toyota Tundra AUTOMOBILES
OEM drawn wiring diagrams for most Toyota Tundra cars and light trucks sold in the U.S.
 2006 Toyota Tundra Limited 4.7 V8 GAS Wiring DiagramComponents on diagram: |
 2006 Toyota Tundra SR5 4.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Toyota Tundra AUTOMOBILES
OEM TSB listings for most Toyota Tundra cars and light trucks sold in the U.S. from 1985+.
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Document: TAIL GATE LATCH WILL NOT OPEN Vehicle: 2007 Toyota Tundra SR5 4.7 V8 GAS Symptoms: |
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Document: SAFETY RECALL - FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM INDICATOR LENS Vehicle: 2005 Toyota Tundra SR5 4.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Toyota Tundra AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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