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Toyota Tundra CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Toyota Tundra car and truck
repair procedures including Toyota engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Toyota Tundra automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Toyota Tundra AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Toyota Tundra cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 2003-04 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
Vehicle: 2004 Toyota Tundra 3.4 V6 GAS
Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.
R-12 leak detectors will not detect R-134a leaks. For R-134a system an electronic type leak detector i...
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BRAKE SERVICE PROCEDURES FOR Toyota Tundra AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Toyota Tundra cars and light trucks from 1990+.
Toyota -> Hydraulic Brake Systems -> Component Replacement -> Except Land Cruiser & 4Runner -> Except Sienna -> Land Cruiser & 4Runner -> Master Cylinder -> Models w/Load Sensing Proportioning Valve (LSPV) -> Models w/Proportioning & Bypass Valve (P-BV) -> Proportioning Valve -> Sienna -> Wheel Cylinders
Vehicle: 2005 Toyota Tundra SR5 4.7 V8 GAS
Master Cylinder
Except Sienna
- Remove brake fluid with syringe.
- On RAV4 models, remove air cleaner cover with air cleaner hose.
- On all models, label and disconnect brake lines using line wrench 09751-36011, 09023-00100, or equivalent. Cap brake lines from master cylinder.
- Disconnect wire connector from brake pressure switch and then disconnect level warning switch connector, if equipped.
- Remove master cylinder to brake unit attaching nuts, then remove master cylinder, wire clamp, gasket and 3-way union, as needed.
- Reverse procedure to install. Bleed brake system.
Sienna
- Remove air c...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. for 1980+.
Toyota -> Fuel Filter Scheduled Maintenance -> 1986-06 Models -> Normal Service -> Severe Service
Vehicle: 2004 Toyota Tundra 4.7 V8 GAS
Normal Service
Service as r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Toyota Tundra cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2005 Toyota Tundra Limited 4.7 V8 GAS
Disassemble
This procedure describes a driveline equipped with cardan joint in tube yoke. Driveline equipped with companion/slip yoke repeat steps to remove remaining cardan joint.
- Place driveshaft on suitable workbench. Do not damage driveshaft when servicing on workbench. Ensure driveline and components are reference marked to prevent driveline imbalance. Do not tighten driveshaft too tightly in a vise because this will cause driveline to become out of balance and result in driveline vibration.
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap ri...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Toyota Tundra AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Removal -> TPMS ECU -> TPMS Pressure Warning Valve & Transmitter -> TPMS Receiver
Vehicle: 2008 Toyota Tundra SR5 5.7 V8 GAS
TPMS Pressure Warning Valve & Transmitter
If installing a replacement tire pressure warning valve and transmitter, note the identification number for use during registration. Refer to the Registration under the "Relearn Procedures."
Removal
- Loosen the wheel lug nuts.
- Raise and support vehicle with jack stands.
- Remove the wheel and tire assembly.
- Remove the tire valve stem cap, then the valve stem core and allow the tire to deflate, Fig. .
- Remove the nut retaining the tire pressure warning valve and transmitter to the wheel assembly, then drop the transmitter inside the tire.
- Using a...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Toyota Tundra cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2003 Toyota Tundra 4.7 V8 GAS
- Disconnect battery ground cable.
- Remove V-bank cover, then disconnect accelerator cable.
- Remove intake air connector, then remove intake manifold.
- Remov...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Toyota -> Tundra
Vehicle: 2005 Toyota Tundra SR5 4.7 V8 GAS
The cabin air filter should be cleaned every 18 months or 15,000 miles and replaced every 36 months or 30,000 miles. The filter should be replaced more often if air flow is less than normal.
- Open the glove compartment door.
- Slide off the glove damper rod, Fig. .
- Push inward on each side of the glove compartment door to disengage claws, Fig. .
- Remove the cabin air filter c...
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MAINTENANCE LAMP RESET PROCEDURES FOR Toyota Tundra AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. from 1990+.
Toyota -> Automatic Transmission Overdrive Lamp ->
Vehicle: 2009 Toyota Tundra SR5 4.0 V6 GAS
The "OD Off" lamp will be illuminated when the ignition switch is in the On position and the Overdrive (OD) switch is in the Off position. When the OD switch is placed in the On position, the "OD Off" lamp should go out. If the lamp flashes when the switch is placed in the On position, a fault has been detected by the electronic control system. After diagnosis and repair are c...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Toyota Tundra cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2007 Toyota Tundra SR5 4.0 V6 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water inlet.
- Remove hose from water inlet.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Toyota Tundra AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2010 Toyota Tundra Limited 5.7 V8 FLEX
- Remove nuts from V-Bank engine cover subassembly, then remove cover.
- Remove air cleaner hose assembly by loosing clamps, then remove hose assembly.
- Remove bolts from engine under cover subassembly, then remove engine cover.
- Rotate or ...
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COMPONENT LOCATION DIAGRAMS FOR Toyota Tundra AUTOMOBILES
Component location diagrams for most Toyota Tundra cars and light trucks sold in the U.S. from 1990+.
 Body Components Diagram for 2008 Toyota Tundra 4.0 V6 GASComponents on diagram: |
 Engine Compartment Components and Connectors Diagram for 2008 Toyota Tundra SR5 4.7 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Toyota Tundra AUTOMOBILES
OEM drawn wiring diagrams for most Toyota Tundra cars and light trucks sold in the U.S.
 2006 Toyota Tundra SR5 4.7 V8 GAS Wiring DiagramComponents on diagram: |
 2008 Toyota Tundra 4.7 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Toyota Tundra AUTOMOBILES
OEM TSB listings for most Toyota Tundra cars and light trucks sold in the U.S. from 1985+.
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Document: SRS COMPONENT DISPOSAL AS HAZARDOUS MATERIAL TREATMENT Vehicle: 2006 Toyota Tundra SR5 4.0 V6 GAS Auto Systems: |
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Document: SEAT BELT EXTENDER Vehicle: 2000 Toyota Tundra 4.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Toyota Tundra AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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