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2002 Toyota Tundra CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Toyota Tundra car and truck
repair procedures including Toyota engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Toyota Tundra automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Toyota Tundra AUTOMOBILES
Import Compressor Service -> Zexel Compressor -> Clutch Air Gap, Adjust
Vehicle: 2002 Toyota Tundra 4.7 V8 GAS
- Check clearance around entire clutch disc using a feeler gauge.
- Disc pulley clearance shoul...
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BRAKE SERVICE PROCEDURES FOR 2002 Toyota Tundra AUTOMOBILES
Hydraulic Brake Systems -> Component Replacement -> Except Land Cruiser & 4Runner -> Except Sienna -> Land Cruiser & 4Runner -> Master Cylinder -> Models w/Load Sensing Proportioning Valve (LSPV) -> Models w/Proportioning & Bypass Valve (P-BV) -> Proportioning Valve -> Sienna -> Wheel Cylinders
Vehicle: 2002 Toyota Tundra 3.4 V6 GAS
Master Cylinder
Except Sienna
- Remove brake fluid with syringe.
- On RAV4 models, remove air cleaner cover with air cleaner hose.
- On all models, label and disconnect brake lines using line wrench 09751-36011, 09023-00100, or equivalent. Cap brake lines from master cylinder.
- Disconnect wire connector from brake pressure switch and then disconnect level warning switch connector, if equipped.
- Remove master cylinder to brake unit attaching nuts, then remove master cylinder, wire clamp, gasket and 3-way union, as needed.
- Reverse procedure to install. Bleed brake system.
Sienna
- Remove air c...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Toyota Tundra AUTOMOBILES
Toyota -> Fuel Filter Scheduled Maintenance -> 1986-06 Models -> Normal Service -> Severe Service
Vehicle: 2002 Toyota Tundra 3.4 V6 GAS
Normal Service
Service as r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Toyota Tundra AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Toyota Tundra 3.4 V6 GAS
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Remove engine under-cover.
- Drain differential oil.
- Remove drive shaft lock nut grease cap, using a screwdriver and hammer.
- Remove cotter pin and lock cap from drive shaft lock nut.
- With an assistant applying brakes, remove drive shaft lock nut.
- Remove cotter pin and nut from lower ball joint.
- Disconnect lower suspension arm, using a suitable pry tool.
- Disconnect drive shaft from hub by pushing steering knuckle outward. Be careful not to damage oil seal, bo...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Toyota Tundra AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Toyota Tundra 3.4 V6 GAS
- Disconnect battery ground cable at battery.
- Disconnect connector from alternator.
- Remove nut and disconnect wire from alternator.
- Disconnect wire clamp from alternator.
- Loosen adjust lock nut, bolt and pivot bolt.
- Loosen adjusting belt, and remove drive belt.
- Remove pivot bolt, adj...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Toyota Tundra AUTOMOBILES
Cabin Air Filter Service -> Toyota -> Tundra
Vehicle: 2002 Toyota Tundra 3.4 V6 GAS
The cabin air filter should be cleaned every 18 months or 15,000 miles and replaced every 36 months or 30,000 miles. The filter should be replaced more often if air flow is less than normal.
- Open the glove compartment door.
- Slide off the glove damper rod, Fig. .
- Push inward on each side of the glove compartment door to disengage claws, Fig. .
- Remove the cabin air filter c...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Toyota Tundra AUTOMOBILES
Toyota -> Air Bag Warning Lamp -> 2000-04 Tundra
Vehicle: 2002 Toyota Tundra 4.7 V8 GAS
- Connect service wires to check connector terminals Tc and AB.
- Place ignition switch in Accessory or On positions and wait approximately 6 seconds.
- Apply body ground to terminals Tc and AB alternately, twice in 1 second intervals beg...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Toyota Tundra AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Toyota Tundra 3.4 V6 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water inlet.
- Remove hose from water inlet.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Toyota Tundra AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Toyota Tundra 3.4 V6 GAS
- Raise and support vehicle.
- Remove engine under cover.
- Loosen idle pulley lock nut.
- Loosen drive belt tensi...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Toyota Tundra AUTOMOBILES
Component location diagrams for most 2002 Toyota Tundra cars and light trucks sold in the U.S. from 1990+.
 Supplemental Restraint System Diagram for 2002 Toyota Tundra 4.7 V8 GASComponents on diagram: |
 Automatic Transmission Components Diagram for 2002 Toyota Tundra 4.7 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Toyota Tundra AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Toyota Tundra cars and light trucks sold in the U.S.
 2002 Toyota Tundra 4.7 V8 GAS Wiring DiagramComponents on diagram: |
 2002 Toyota Tundra 4.7 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Toyota Tundra AUTOMOBILES
OEM TSB listings for most 2002 Toyota Tundra cars and light trucks sold in the U.S. from 1985+.
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Document: A340 TRANSMISSION SOLENOID IDENTIFICATION Vehicle: 2002 Toyota Tundra 3.4 V6 GAS Auto Systems: |
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Document: A340 TRANSMISSION SOLENOID IDENTIFICATION Vehicle: 2002 Toyota Tundra 4.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Toyota Tundra AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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