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2002 Toyota Tundra CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Toyota Tundra AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 2001-02 -> System Inspection -> Compressor -> Condenser -> Evaporator -> Receiver-Drier/Accumulator -> Refrigerant Line Restrictions -> Thermostatic Expansion Valve
Vehicle: 2002 Toyota Tundra 3.4 V6 GAS
While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:
- Refrigerant systems must have an adequate, but not excessive charge.
- Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
- The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the ...
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BRAKE SERVICE PROCEDURES FOR 2002 Toyota Tundra AUTOMOBILES
Hydraulic Brake Systems -> Precautions -> Audio Coded Anti-Theft System
Vehicle: 2002 Toyota Tundra 3.4 V6 GAS
Audio Coded Anti-Theft System
Some models are equipped with an audio coded anti-theft system that will disable the radio when the battery cable is disconnected. The system can be identified by the "ANTI-THEFT SYSTEM" on the cassette tape lid. Obtain 3 digit customer code for input. Reset system after service as follows:
- Obtain 3 digit audio anti-theft code.
- Depress 1 (PROG) while depressing righthand side of TUNE SEEK button,- - - will appear in tape operation display.
- To enter the first digit, depress 1 (PROG) button repeatedly until the number of times depressed equals the first digit b...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Toyota Tundra AUTOMOBILES
Toyota -> Fuel Filter Scheduled Maintenance -> 1986-06 Models -> Normal Service -> Severe Service
Vehicle: 2002 Toyota Tundra 3.4 V6 GAS
Normal Service
Service as r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Toyota Tundra AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2002 Toyota Tundra 3.4 V6 GAS
Front
- Place vehicle in neutral.
- Release parking brake.
- Raise and support vehicle and support it with safety stands in proper locations.
- Place matchmarks on the propeller shaft and front differential flanges.
- Remove bolts, nuts, and washers from differential flange.
- Suspend the front side of the propeller shaft.
- Place matchmarks on the propeller shaft and transfer flanges.
- Remove bolts, nuts, and washers from transfer flanges.
- Remove front propeller shaft.
- Reverse procedure to install, noting the following:
- Torque differential flange bolts to 54 ft. lbs.
- Torque ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Toyota Tundra AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Toyota Tundra 4.7 V8 GAS
- Remove engine under cover.
- Remove throttle body cover.
- Disconnect battery ground cable from negative (-) battery terminal.
- Disconnect intake air connector from throttle body.
- Loosen belt tension by turning belt tensioner counterclockwise, and remove drive belt. Pulley bolt for belt tensioner has a left hand thread.
- Remove power steering vane pump from engine.
- Disconnect alternator connector.
- Remove termi...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Toyota Tundra AUTOMOBILES
Cabin Air Filter Service -> Toyota -> Tundra
Vehicle: 2002 Toyota Tundra 3.4 V6 GAS
The cabin air filter should be cleaned every 18 months or 15,000 miles and replaced every 36 months or 30,000 miles. The filter should be replaced more often if air flow is less than normal.
- Open the glove compartment door.
- Slide off the glove damper rod, Fig. .
- Push inward on each side of the glove compartment door to disengage claws, Fig. .
- Remove the cabin air filter c...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Toyota Tundra AUTOMOBILES
Toyota -> Low Oil Level Warning Indicator ->
Vehicle: 2002 Toyota Tundra 4.7 V8 GAS
This lamp lights to indicate that the engine oil level is below a specified level. The lamp will be illuminated during engine start-up. If...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Toyota Tundra AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Toyota Tundra 4.7 V8 GAS
- Remove engine under cover, then drain engine coolant into a suitable container.
- Disconnect radiator reservoir hose from radiator, then radiator upper hose from radiator.
- Disconnect radiator lower hose from radiator, then automatic transmission oil cooler hoses from radiator.
- Remove No. 2 fan shroud, then the radiator and No. 1 fan shroud.
- Remove radiator reservoir tank, then automatic transmission oil cooler hoses from clamp...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Toyota Tundra AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Toyota Tundra 4.7 V8 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Toyota Tundra AUTOMOBILES
Component location diagrams for most 2002 Toyota Tundra cars and light trucks sold in the U.S. from 1990+.
Body Connectors Diagram for 2002 Toyota Tundra 4.7 V8 GAS Components on diagram: |
Wiper/Washer System Diagram for 2002 Toyota Tundra 4.7 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Toyota Tundra AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Toyota Tundra cars and light trucks sold in the U.S.
2002 Toyota Tundra 3.4 V6 GAS Wiring Diagram Components on diagram: |
2002 Toyota Tundra 4.7 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Toyota Tundra AUTOMOBILES
OEM TSB listings for most 2002 Toyota Tundra cars and light trucks sold in the U.S. from 1985+.
Document: A340 TRANSMISSION SOLENOID IDENTIFICATION Vehicle: 2002 Toyota Tundra 3.4 V6 GAS Auto Systems: |
Document: A340 TRANSMISSION SOLENOID IDENTIFICATION Vehicle: 2002 Toyota Tundra 4.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Toyota Tundra AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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