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Lincoln Navigator CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Lincoln REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Lincoln Navigator car and truck
repair procedures including Lincoln engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Lincoln Navigator automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Lincoln Navigator cars and light trucks from 1990+
Component Replacement & Adjustment -> Expedition & Navigator -> Evaporator Core, Replace -> Auxiliary -> Front
Vehicle: 2004 Lincoln Navigator 5.4 V8 GAS
Front
- Recover refrigerant as outlined under .
- Remove instrument panel as outlined under "Instrument Panel, Replace."
- Drain coolant into suitable container.
- Remove junction block with splash shield.
- Disconnect starter relay cable ends.
- Disconnect connector, then remove mounting screws, pin-type retainers and junction block bracket.
- Clamp heater core inlet and outlet hoses using suitable tools.
- Disconnect heater core hoses.
- Disconnect refrigerant lines using suitable spring lock tool.
- Remove mounting screw and right...
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BRAKE SERVICE PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Lincoln Navigator cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Anti-Lock Brake System Hydraulic Control Unit -> Anti-Lock Brakes -> Bench -> Caliper -> E-Series, F-150 & Mark LT -> Edge, Escape, Mariner & MKX -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac, Freestar, F-Super Duty, Monterey, Motorhome & Ranger -> Four Wheel Anti-Lock Brake System -> Gravity Bleed -> In Vehicle -> Manual -> Manual Bleed -> Master Cylinder -> Pressure -> Pressure Bleed
Vehicle: 2008 Lincoln Navigator L 5.4 V8 GAS
Explorer & Mountaineer
Master Cylinder
- Connect one end of a clear flexible hose to master cylinder bleeder screw. Submerge other end in a container partially filled with suitable brake fluid.
- Have an assistant pump and then hold firm pressure on brake pedal.
- Open master cylinder bleeder screw until brake fluid flows into container.
- When fluid stops flowing, close bleeder screw.
- Repeat procedure until there are no air bubbles in fluid.
- Have an assistant pump and then hold firm pressure on brake pedal.
- Loosen a master cylinder tube fitting at anti-lock brake hydraulic control unit.
- When...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Lincoln Navigator cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 2003-06 Expedition & Navigator
Vehicle: 2003 Lincoln Navigator 5.4 V8 GAS
The inertia switch is lo...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Lincoln Navigator cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2009 Lincoln Navigator L 5.4 V8 FLEX
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Lincoln Navigator cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures
Vehicle: 2006 Lincoln Navigator Ultimate 5.4 V8 GAS
Tire pressure monitoring system is not affected by wheel and tire rotation. Tire pressure sensor training procedure must be done on a single vehicle, in an area without radio frequency noise. Radio frequency noise is generated by electrical motor and appliance operation, cellular telephones and remote transmitters, power inverters and portable entertainment equipment.
- Turn the ignition switch to off position.
- Turn the ignition switch from off position to run position 3 times, ending in run position. Do not wait more than 1 minute between each key cycle.
- Press and release the br...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Lincoln Navigator cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1998 Lincoln Navigator 5.4 V8 GAS
- Disconnect battery ground cable.
- On models equipped with air suspension, turn air suspension switch to off position.
- On all models, raise and support vehicle.
- Disconnect electrical connector or solenoid relay wire from starter motor.
- Remove starter motor...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Lincoln Navigator cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 2004 Lincoln Navigator 5.4 V8 GAS
On these models, the cabin air filter is an option.
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...
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MAINTENANCE LAMP RESET PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Lincoln Navigator cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Air Bag Warning Lamp ->
Vehicle: 2002 Lincoln Navigator 5.4 V8 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air Bag warning ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Lincoln Navigator cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2003 Lincoln Navigator 5.4 V8 GAS
- Drain cooling system into a suitable container.
- Remove front air deflector if required.
- Remove fan blade and lefthand thread clutch using a suitable fan clutch holding tool and fan clutch wrench tool.
- Disconnect transmission fluid cooler lines from radiato...
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SERPENTINE BELT SERVICE PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Lincoln Navigator cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Lincoln Navigator 5.4 V8 GAS
- Rotate accessory drive tensioner clockwise, using a suitable tool to relieve tension fro...
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COMPONENT LOCATION DIAGRAMS FOR Lincoln Navigator AUTOMOBILES
Component location diagrams for most Lincoln Navigator cars and light trucks sold in the U.S. from 1990+.
 Parking Brake Components Diagram for 2005 Lincoln Navigator 5.4 V8 GASComponents on diagram: |
 Front Body Components Diagram for 2006 Lincoln Navigator Luxury 5.4 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Lincoln Navigator AUTOMOBILES
OEM drawn wiring diagrams for most Lincoln Navigator cars and light trucks sold in the U.S.
 2001 Lincoln Navigator 5.4 V8 GAS Wiring DiagramComponents on diagram: |
 2008 Lincoln Navigator L 5.4 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Lincoln Navigator AUTOMOBILES
OEM TSB listings for most Lincoln Navigator cars and light trucks sold in the U.S. from 1985+.
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Document: ENGINE MISFIRE OR ROUGH RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS - REVISED Vehicle: 1998 Lincoln Navigator 5.4 V8 GAS Symptoms: |
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Document: BRAKE DUST - REVISED BRAKE LININGS - REVISED Vehicle: 2003 Lincoln Navigator 5.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Lincoln Navigator AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Lincoln Navigator cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Lincoln Navigator cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Lincoln Navigator cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Lincoln Navigator cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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