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Toyota MR2 Spyder CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Toyota MR2 Spyder car and truck
repair procedures including Toyota engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Toyota MR2 Spyder automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Toyota MR2 Spyder cars and light trucks from 1990+
Toyota -> Component Replacement & Adjustment -> Radiator, Replace -> 4Runner -> Avalon -> Camry -> Camry Solara -> Celica -> Corolla & Corolla Matrix -> Echo -> Highlander -> Land Cruiser -> MR2 -> RAV4 -> Sequoia & Tundra -> Sienna -> Tacoma
Vehicle: 2003 Toyota MR2 Spyder 1.8 L4 GAS
Avalon
- Drain coolant into a suitable container.
- Remove battery and tray.
- Disconnect engine compartment relay block from radiator.
- Disconnect cooling fan electrical connectors.
- Disconnect wiring harness clamps from shrouds.
- Disconnect radiator upper and lower hoses at radiator.
- Disconnect radiator ECT switch electrical connector.
- Disconnect ATF cooler lines at radiator.
- Remove radiator and cooling fan upper support mounting bolts, then the radiator and cooling fans as an assembly.
- Separate ECT switch, shrouds, cooling f...
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BRAKE SERVICE PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Toyota MR2 Spyder cars and light trucks from 1990+.
Toyota -> Rear Disc & Parking Brakes -> Caliper Service -> 2003-04 -> 2005 -> Avalon -> Camry, Camry Solara & Sienna -> Celica, Corolla & MR2 -> Highlander & RAV4 -> Land Cruiser, Sequoia & 4Runner -> Matrix -> Overhaul -> Replace
Vehicle: 2004 Toyota MR2 Spyder 1.8 L4 GAS
Avalon
2003-04
Replace
- Raise and support rear of vehicle, then remove tire and wheel assembly.
- Disconnect brake hose from brake tube and caliper using a suitable tool.
- Remove caliper attaching bolts, then the caliper, Fig. .
- Remove anti-squeal shim(s), brake pad, anti-rattle spring, pad guide plate and pad support plate.
- Reverse procedure to install, then bleed brake system.
Overhaul
- Remove sliding bushing and boot.
- Remove main pin boot using a suitable chisel.
- Remove piston using compressed air. When using air pressure to remove caliper piston, place a shop towel over piston to prevent it...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Toyota MR2 Spyder cars and light trucks sold in the U.S. for 1980+.
Toyota -> Fuel Filter Scheduled Maintenance -> 1986-06 Models -> Normal Service -> Severe Service
Vehicle: 2001 Toyota MR2 Spyder 1.8 L4 GAS
Normal Service
Service as r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Toyota MR2 Spyder cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2005 Toyota MR2 Spyder 1.8 L4 GAS
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Remove engine under-covers.
- Drain transmission fluid.
- Unstake driveshaft hub nut.
- With an assistant applying brakes, remove and discard driveshaft hub nut.
- Remove bolt and disconnect hose from shock absorber body.
- Loosen, but do not remove, the two bolts on the lower end of shock absorber.
- Remove bolt and nut and disconnect strut rod from rear of axle carrier.
- Remove bolts and nuts and disconnect both lower control arms from axle carrier.
- Remove lower shock absorber bolt, then use a plastic hammer to drive out driveshaft fr...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Toyota MR2 Spyder cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2001 Toyota MR2 Spyder 1.8 L4 GAS
- Disconnect battery ground cable.
- Turn drive belt tensioner clockwise to relieve tension on belt, and then remove belt. Carefully return tensioner to unloaded position.
- Remove righthand engine mounting insulator.
- Disconnect wire clamp from wire clip on rectifier end fr...
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MAINTENANCE LAMP RESET PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Toyota MR2 Spyder cars and light trucks sold in the U.S. from 1990+.
Toyota -> Anti-Lock Brake System (ABS)/Vehicle Stability Control (VSC) System Warning Lamp -> 2000-05 MR2
Vehicle: 2002 Toyota MR2 Spyder 1.8 L4 GAS
The anti-lock warning lamp is used to warn of a system fault. The lamp will be lit during engine start-up, but should go out when the self-diagnostic system verifies proper anti-lock operation. If the lamp remains lit, a fault in the anti-lock brake system is indicated. After system diagnosis and repair are complete, the lamp can...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Toyota MR2 Spyder cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2002 Toyota MR2 Spyder 1.8 L4 GAS
- Remove upper radiator front fender apron, then upper radiator support seals.
- Drain engine coolant into a suitable container.
- Remove front bumper cover, then air cleaner, Fig. .
- Disconnect radiator reservoir hoses, then remove bolt and engine coolant reservoir.
- Disconnect electric cooling fan connectors, then radiator and oil cooler hoses from...
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SERPENTINE BELT SERVICE PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Toyota MR2 Spyder cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2002 Toyota MR2 Spyder 1.8 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Toyota MR2 Spyder AUTOMOBILES
Component location diagrams for most Toyota MR2 Spyder cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Diagram for 2004 Toyota MR2 Spyder 1.8 L4 GASComponents on diagram: |
 Instrument Panel Diagram for 2002 Toyota MR2 Spyder 1.8 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Toyota MR2 Spyder AUTOMOBILES
OEM drawn wiring diagrams for most Toyota MR2 Spyder cars and light trucks sold in the U.S.
 2005 Toyota MR2 Spyder 1.8 L4 GAS Wiring DiagramComponents on diagram: |
 2001 Toyota MR2 Spyder 1.8 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Toyota MR2 Spyder AUTOMOBILES
OEM TSB listings for most Toyota MR2 Spyder cars and light trucks sold in the U.S. from 1985+.
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Document: REPAIR MANUAL SUPPLEMENT: SUPPLEMENTAL RESTRAINT Vehicle: 2005 Toyota MR2 Spyder 1.8 L4 GAS Auto Systems: |
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Document: READINESS MONITOR DRIVE PATTERNS - REVISED Vehicle: 2001 Toyota MR2 Spyder 1.8 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Toyota MR2 Spyder AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Toyota MR2 Spyder cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Toyota MR2 Spyder cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Toyota MR2 Spyder cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Toyota MR2 Spyder cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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