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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1990 Suzuki Samurai car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1990 Suzuki Samurai automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, HYDRAULIC BRAKES -> MASTER CYLINDER OVERHAUL
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS
- Remove master cylinder as outlined under "Master Cylinder, Replace."
- Remove circlip, then the primary piston.
- Remove piston stoppe...
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BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, ANTI-LOCK BRAKES -> COMPONENT REPLACEMENT -> 4WD SWITCH -> RWAL ECM -> WHEEL SPEED SENSOR
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS
RWAL ECM
- Disconnect battery ground cable, then remove left side radio speaker from instrument panel.
- Remove engine ECM with cover, bracket and fuse box from steering column holder.
- Disconnect coupler from RWAL ECM, then remove RWAL ECM from dash panel.
- Reverse procedure to install.
WHEEL SPEED SENSOR
- Turn ignition switch Off, then remove sensor cover.
- Disconnect coupler from sensor, then remove sensor from differential carrier.
- Rev...
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BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, POWER BRAKE UNITS -> BRAKE BOOSTER OVERHAUL
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS
Refer to Figs through when performing this procedure.
- Remove piston rod from booster, then push rod clevis and nut.
- Set booster in booster overhaul set No. 09950-88210, Fig.
- Tighten tool bolt clockwise until No. 1 body projecting part and No.2 body depressed part fit each other, Fig. Mark both body parts.
- Remove booster from tool, then separate No. 1 and No. 2 bodies. Hold both bodies carefully to prevent either body from jumping off by spring force.
- Remove piston return spring.
- From No. 2 body, remove boot, air cleaner elements and air cleaner separator.
- On Sidekick models, ...
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BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, HYDRAULIC BRAKES -> BRAKE PEDAL TRAVEL CHECK
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS
- Start engine, then depress brake pedal a few times.
- Apply approximately 66 lbs. load to brake pedal, and measure pedal armto wall clearance, "B," Fig.
- Clearance should not exceed the following:
- On Samurai models, 2...
CLICK HERE TO GET FULL ACCESS TO 1990 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, HYDRAULIC BRAKES -> BRAKE PEDAL HEIGHT ADJUSTMENT
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS
The brake pedal should normally be at same height as clutch pedal. Check that distance between brake booster mounting surface (with gasket) and pushrod clevis pin hole should be ...
CLICK HERE TO GET FULL ACCESS TO 1990 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Suzuki Samurai cars and light trucks from 1990+.
SUZUKI, DISC BRAKES -> REAR DISC BRAKE SERVICE -> Caliper Overhaul -> Caliper, Replace -> Disc, Replace -> Pads, Replace -> Parking Brake, Adjust -> SWIFT
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS
SWIFT
Pads, Replace
- Raise and support vehicle, then remove wheels.
- Remove caliper pin bolts, then release parking brake lever.
- Remove caliper from caliper carrier. Hang removed caliper with wire hook to prevent damage to brake hose.
- Remove pads.
- Reverse procedure to install, noting the following:
- Using tool shown in Fig. , Turn caliper piston clockwise to obtain clearance between disc and pad.
- Torque caliper pin bolts to specifications.
- Once job has been completed, depress brake pedal five times to obtain proper disc to pad clearance.
Caliper, Replace
- Raise and support vehicle, the...
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