1990 Suzuki Samurai Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Suzuki Samurai cars and light trucks from 1990+.

SUZUKI, HYDRAULIC BRAKES -> BLEEDING BRAKES -> MASTER CYLINDER BLEEDING -> SYSTEM BLEEDING
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS

Brake fluid is extremely damaging to paint. If fluid should accidentally touch painted surface, immediately wipe fluid from paint and clean painted surface.

SYSTEM BLEEDING

On Samurai models, bleeding is required at four places; both front wheels, P & B valve and left rear wheel cylinder, Fig

On Sidekick models, bleeding is required at four places; both front wheels, pressure limit valve and left rear wheel cylinder, Fig.

On Swift models, hydraulic lines of the brake system are based on a diagonal split system. When a brake line or hose is disconnected, bleeding operation must be pe...

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BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Suzuki Samurai cars and light trucks from 1990+.

SUZUKI, DRUM BRAKES -> SAMURAI -> DRUM BRAKE SERVICE
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS

DRUM BRAKE SERVICE

  • Raise and support vehicle
  • Remove wheel center cap.
  • Remove rear wheel assembly. Ensure that parking brake lever is not pulled up.
  • Increase the clearance between brake shoe and drum by removing parking brake shoe lever return spring (1) and disconnecting parking brake cable joint (3) from parking brake shoe lever (2), Fig. .
  • Remove parking brake shoe lever stopper plate, Fig. .
  • Remove drum to axle hub attaching bolts, then using slide hammer 09942-15510 and brake drum remover 09943-35511, pull off brake drum.
  • Remove brake shoe hold down springs by turning shoe hold down pins...

CLICK HERE TO GET FULL ACCESS TO 1990 Suzuki Samurai BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Suzuki Samurai cars and light trucks from 1990+.

SUZUKI, ANTI-LOCK BRAKES -> DIAGNOSIS TESTING -> DIAGNOSTIC TESTS -> READING DIAGNOSTIC CODE
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS

READING DIAGNOSTIC CODE

Release parking brake. Momentarily jump terminal 5 of monitor coupler to terminal 3, Fig Connect jumper for longer than 2 seconds. Brake warning light should start flashing.

Each code consists of short flashes and a final long flash. Flashing is repeated until ignition key is turned off.

If engine is turned ...

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BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Suzuki Samurai cars and light trucks from 1990+.

SUZUKI, POWER BRAKE UNITS -> DESCRIPTION
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS

When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pres...

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BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Suzuki Samurai cars and light trucks from 1990+.

SUZUKI, DRUM BRAKES -> PARKING BRAKE ADJUSTMENT
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS

Parking brake lever should be adjusted so lever comes up 3-8 notches for Samurai or 7-9 notches for Sidekick or 4-...

CLICK HERE TO GET FULL ACCESS TO 1990 Suzuki Samurai BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Suzuki Samurai cars and light trucks from 1990+.

SUZUKI, HYDRAULIC BRAKES -> BRAKE PEDAL TRAVEL CHECK
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS

  • Start engine, then depress brake pedal a few times.
  • Apply approximately 66 lbs. load to brake pedal, and measure pedal armto wall clearance, "B," Fig.
  • Clearance should not exceed the following:
    • On Samurai models, 2...

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