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1990 Suzuki Samurai CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1990 Suzuki Samurai car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Suzuki Samurai automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES
SUZUKI, HYDRAULIC BRAKES -> BRAKE PEDAL HEIGHT ADJUSTMENT
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS
The brake pedal should normally be at same height as clutch pedal. Check that distance between brake booster mounting surface (with gasket) and pushrod clevis pin hole should be ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES
Suzuki -> Fuel Filter Scheduled Maintenance -> 1990-95 Samurai -> Normal Service -> Severe Service
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS
Normal Service
Replace every 30,0...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS
- Loosen wheel lug nuts, then raise and support vehicle. Position jack stands under axle housing.
- Remove lug nuts, then wheel assembly.
- Remove caliper carrier bolts, then support caliper with wire.
- Remove brake disc. If brake disc cannot be removed by hand, install two 8 mm bolts in holes provided, then tighten to remove disc.
- On models with free wheeling hubs, proceed as follows:
- Remove free wheeling hub cover attaching screws, then cover.
- Using needlenose pliers, remove free wheeling hub circlip, then free wheeling hub body.
- On models less free wheeling hub, proceed as follows:
- R...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES
Starter, Replace
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS
- Disconnect battery ground cable.
- Disconnect solenoid electrical connector and battery cable fr...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES
Suzuki -> Check Engine Lamp/Malfunction Indicator Lamp (MIL) -> 1990-91 Samurai & Sidekick
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS
The Check Engine light will flash or light at 50,000, 80,000 and 100,000 miles to indicate emission maintenance is required. After performing the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at coolant pipe.
- Remove hose from coolant pipe.
- Remove hose from vehicle.
- Reverse procedure to ins...
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COMPONENT LOCATION DIAGRAMS FOR 1990 Suzuki Samurai AUTOMOBILES
Component location diagrams for most 1990 Suzuki Samurai cars and light trucks sold in the U.S. from 1990+.
 I/P Wiring Harness Diagram for 1990 Suzuki Samurai 1.3 L4 GASComponents on diagram: |
 Four-Wheel Drive Switch Location Diagram for 1990 Suzuki Samurai 1.3 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1990 Suzuki Samurai AUTOMOBILES
OEM drawn wiring diagrams for most 1990 Suzuki Samurai cars and light trucks sold in the U.S.
 1990 Suzuki Samurai 1.3 L4 GAS Wiring DiagramComponents on diagram: |
 1990 Suzuki Samurai 1.3 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1990 Suzuki Samurai AUTOMOBILES
OEM TSB listings for most 1990 Suzuki Samurai cars and light trucks sold in the U.S. from 1985+.
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Document: CORRECT COOLANT USAGE Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS Auto Systems: |
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Document: OIL LEAK IDENTIFICATION Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1990 Suzuki Samurai AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1990 Suzuki Samurai cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1990 Suzuki Samurai cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1990 Suzuki Samurai cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1990 Suzuki Samurai cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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