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1992 Saturn SL Series CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES
General Service Domestic Vehicles -> 1992-93 -> Precautions -> Cleanliness -> General Service -> R-12 Systems -> R-134a Systems -> Safety
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS
Safety
R-12 Systems
The Freon refrigerant used in car air conditioners is also known as R-12. It is colorless and odorless both as a gas and a liquid. Since it boils (vaporizes) at -21.7°F, it will usually be in a vapor state when being handled in a repair shop. But if a portion of the liquid coolant should come in contact with the hands or face, note that its temperature momentarily will be at least 22° below zero.
Protective goggles should be worn when opening any refrigerant lines. If liquid coolant does touch the eyes, bathe the eyes quickly in cold water. ...
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BRAKE SERVICE PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES
Power Brake Units -> Power Brake Unit Service -> BRAKE BOOSTER OVERHAUL -> BRAKE BOOSTER, REPLACE
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS
BRAKE BOOSTER OVERHAUL
Vacuum brake boosters on these vehicles are non-serviceable and must be replaced as an assembly.
BRAKE BOOSTER, REPLACE
- Disconnect battery ground cable and remove air cleaner.
- On models with anti-lock brakes, remove battery, battery box and tray.
- On all models, remove two master cylinder to brake booster nuts and move master cyli...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS
- Depress brake pedal and loosen drive axle nut.
- Raise and support vehicle, then remove front wheel and tire assembly and front inner splash shield. If left drive axle or intermediate shaft is being removed, drain fluid from transaxle.
- Remove drive axle nut and washer.
- Remove and discard lower control arm to steering knuckle cotter pin.
- Loosen lower control arm to steering knuckle castle nut to point where top of castle nut is even with top of ball stud. Do not remove castle nut at this time.
- Separate lower control arm from steering knuckle, using removal tool No. SA9132S or equ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES
Starter, Replace
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS
- Disconnect battery ground cable.
- Remove air inlet tube and fresh air hose, on DOHC models, lift resonator upward to disengage from engine support bracket.
- Remove upper starter attaching bolt through access hole near intake manifold support bracket.
- Raise and support vehicle.
- Remove starter shield by pulling outward to release bottom of shield, then lift shield upward...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES
General Motors Corp./Saturn Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator using hose clamp pliers.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from thermostat housing using hose clamp pliers.
- Remove radiator outlet hose from thermostat housing and from vehicle.
- Reverse proced...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS
Removal
- Depress tensioner arm, using suitable 14mm or 9/16 inch wrench.
- Remove belt from A/C compressor and idler pulley, then remove belt.
Installation
- Route belt over a...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Saturn SL Series AUTOMOBILES
Component location diagrams for most 1992 Saturn SL Series cars and light trucks sold in the U.S. from 1990+.
Ignition Switch Diagram for 1992 Saturn SL Series 1.9 L4 GAS Components on diagram: |
Engine Sensors Diagram for 1992 Saturn SL Series 1.9 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1992 Saturn SL Series AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Saturn SL Series cars and light trucks sold in the U.S.
1992 Saturn SL Series 1.9 L4 GAS Wiring Diagram Components on diagram: |
1992 Saturn SL Series 1.9 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Saturn SL Series AUTOMOBILES
OEM TSB listings for most 1992 Saturn SL Series cars and light trucks sold in the U.S. from 1985+.
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1992 Saturn SL Series 1.9 L4 GAS Auto Systems: |
Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED Vehicle: 1992 Saturn SL Series 1.9 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Saturn SL Series AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Saturn SL Series cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Saturn SL Series cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Saturn SL Series cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Saturn SL Series cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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