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1996 Ford Aspire CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Ford Aspire car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Aspire automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1996 Ford Aspire AUTOMOBILES
Component Replacement & Adjustment -> Passenger Cars -> Adjustments -> Air Flow Control Cable -> Aspire -> Control Cables -> Escort & Tracer -> Except Aspire, Escort, Probe & Tracer -> Mode Selector Cable -> Probe -> Recirc/Fresh Air Cable -> RECIRC/FRESH Air Door Cable -> Temperature Control Cable
Vehicle: 1996 Ford Aspire 1.3 L4 GAS
NOTE: Prior To Service, Refer To Technical Service Bulletins Located At The Rear Of This Section.
Control Cables
Except Aspire, Escort, Probe & Tracer
Function and/or temperature control cables self-adjust when levers are moved to extreme right of WARM and/or DEFROST slot in face of control assembly. On models equipped with a control knob, the cables self-adjust when the knob is rapidly rotated clockwise toward the WARM position. Some function and temperature control levers move from top to bottom.
The control cable wire should be pre-set to prevent ...
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BRAKE SERVICE PROCEDURES FOR 1996 Ford Aspire AUTOMOBILES
Disc Brakes -> Rear Disc Brakes & Parking Brakes -> Caliper Service -> Assemble -> Caliper Overhaul -> Caliper, Replace -> Capri -> Cleaning & Inspection -> Continental, Cougar, Mark VIII, Mustang, Sable, Taurus & Thunderbird -> Contour & Mystique -> Crown Victoria, Grand Marquis & Town Car -> Disassemble -> Escort, Probe & Tracer -> Inspection -> Installation -> Removal
Vehicle: 1996 Ford Aspire 1.3 L4 GAS
Caliper, Replace
Capri
- Raise and support vehicle, then remove wheel and tire assembly.
- Remove brake pads as described under "Brake Pad Service."
- Remove clip brake flex hose to strut assembly clip.
- Remove brake flex hose to caliper assembly banjo bolt.
- Remove two copper washers sealing flex hose banjo fitting, then discard washers.
- Remove lower caliper retaining bolt.
- Using cold chisel, remove upper caliper guide pin dust cap. This will allow access to Allen head on guide pin.
- Using Allen wrench, loosen and remove upper caliper guide pin.
- Lift caliper off rotor.
- Remove guide pin and bushing d...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Ford Aspire AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Pressure Relief -> 1994-97 Aspire & Festiva
Vehicle: 1996 Ford Aspire 1.3 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Ford Aspire AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1996 Ford Aspire 1.3 L4 GAS
- Raise and support vehicle.
- Drain transmission fluid from transaxle.
- Remove front wheel and tire assemblies.
- Use small cape chisel to carefully raise staked portion of front axle wheel hub retainer.
- While applying brakes, loosen but do not remove front axle wheel hub retainer.
- Remove clamp bolt and nut.
- Carefully pry down on front suspension lower arm to separate ball joint from front wheel knuckle.
- Separate driveshaft and joint from transaxle gradually. If driveshaft is yanked from transaxle, differential oil seal may be damaged.
- Use pry bar...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Ford Aspire AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Ford Aspire 1.3 L4 GAS
- Disconnect battery ground cable.
- Remove B+ terminal nut.
- Remove B+ terminal lead.
- Disconnect alternator electrical connector.
- Remove alternator adjustment bolt.
- Raise and support vehicle.
- Remove alternator mounting...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Ford Aspire AUTOMOBILES
Ford Motor Co. Cars -> Electronic Throttle Control ->
Vehicle: 1996 Ford Aspire 1.3 L4 GAS
Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Ford Aspire AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1996 Ford Aspire 1.3 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Reposition heater core inlet hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Ford Aspire AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning w/o Power Steering -> Air Conditioning w/Power Steering -> Alternator
Vehicle: 1996 Ford Aspire 1.3 L4 GAS
Air Conditioning w/o Power Steering
- Disconnect battery ground cable from battery.
- Loosen drive belt idler pulley nut.
- Loosen idler pulley adjusting bolt until there is enough slack to remove A/C compressor drive belt.
- Remove A/C compressor drive belt from drive belt idler pulley.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Torque drive belt idler pulley nut to 27 to 38 ft. lbs.
Air Conditioning w/Power Steering
- Disconnect battery ground cable from battery.
- Remove air cleaner intake tube and engine air cleaner.
- Loosen po...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Ford Aspire AUTOMOBILES
Component location diagrams for most 1996 Ford Aspire cars and light trucks sold in the U.S. from 1990+.
 I/P Component & Connector Locations Diagram for 1996 Ford Aspire 1.3 L4 GASComponents on diagram: |
 Body Component & Connector Locations Diagram for 1996 Ford Aspire 1.3 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1996 Ford Aspire AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Ford Aspire cars and light trucks sold in the U.S.
 1996 Ford Aspire 1.3 L4 GAS Wiring DiagramComponents on diagram: |
 1996 Ford Aspire 1.3 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Ford Aspire AUTOMOBILES
OEM TSB listings for most 1996 Ford Aspire cars and light trucks sold in the U.S. from 1985+.
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Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1996 Ford Aspire 1.3 L4 GAS Auto Systems: |
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Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1996 Ford Aspire 1.3 L4 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Ford Aspire AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Ford Aspire cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Ford Aspire cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Ford Aspire cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Ford Aspire cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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