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1996 Ford Contour CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Ford Contour car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Contour automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1996 Ford Contour AUTOMOBILES
Air Bag System Precautions -> Ford Motor Co. -> Arming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1992-98 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-96 -> 1994-97 -> 1995 -> 1995-2004 -> 1995-96 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 1996 Ford Contour SE 2.5 V6 GAS
Passenger Cars
Aspire
- Disconnect battery ground cable.
- Wait one minute for back-up power supply to deplete stored energy.
- Remove restraint system diagnostic tool from driver's side air bag module electrical connector.
- Connect driver's side air bag module electrical connector.
- Install driver's side air bag module as outlined under "Component Service."
- Remove restraint system diagnostic tool from passenger's side air bag module electrical connector.
- Install passenger's side air bag module as outlined under "Component Service."
- C...
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BRAKE SERVICE PROCEDURES FOR 1996 Ford Contour AUTOMOBILES
Disc Brakes -> Front Disc Brakes -> Rotor, Replace -> Capri -> Continental, Contour, Mark VIII, Mystique, Mustang & Mustang Cobra, Sable & Taurus -> Cougar & Thunderbird -> Escort & Tracer -> Installation -> Removal
Vehicle: 1996 Ford Contour Sport 2.5 V6 GAS
Capri
Removal
- Raise and support vehicle, then remove wheel and tire assembly.
- Using chisel, unstake and remove halfshaft nut and washer. Discard nut and washer.
- Remove brake pads and caliper from steering knuckle as described under "Brake Pad Service."
- Support caliper with wire strung from coil spring. Do not disconnect brake line from caliper.
- Using tie rod end separator tool No. T85M-3395-A, or equivalent, disconnect tie rod end from steering knuckle.
- Remove ball joint pinch bolt, then separate control arm from steering knuckle.
- Remove steering knuckle to strut assembly bolts.
- Using knuck...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Ford Contour AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Filter Replacement -> Except 2002-05 Thunderbird, 2000-06 LS, 1984-87 Escort, Tracer, Tempo & Topaz 2.0L Diesel Engine & 1984-85 Continental & Mark VI 2.4L Diesel Engine
Vehicle: 1996 Ford Contour GL 2.0 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the pro...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Ford Contour AUTOMOBILES
CV AXLE SHAFT, Replace -> Intermediate -> Left -> Right
Vehicle: 1996 Ford Contour Sport 2.5 V6 GAS
Left
- Use an Allen key to stop piston rod from turning.
- Loosen suspension strut nut five turns.
- Loosen wheel hub retaining nut and wheel nuts.
- Raise and support vehicle.
- Remove wheel.
- Remove wheel hub retaining nut.
- On models with automatic transaxle, drain automatic transmission fluid.
- On all models, remove splash shields.
- Detach suspension.
- Disconnect stabilizer link end from suspension strut.
- Disconnect tie-rod end.
- Disconnect lower suspension arm from wheel knuckle.
- Disconnect wiring harness bracket from suspension strut.
- To avoid damage to CV joints and boots, do not bend inner CV ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Ford Contour AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Ford Contour GL 2.0 L4 BI-FUEL
- Disconnect battery ground cable.
- Disconnect engine air intake resonators.
- Remove mass airflow sensor and air cleaner outlet tube assembly from throttle body and air cleaner assembly.
- Disconnect wire harness attachments to alternator assembly, then raise and support vehicle.
- Remove alternator drive belt from alternator pulley, then alternator mounting bracket bolts and alternator bracket.
- Lower veh...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1996 Ford Contour AUTOMOBILES
Cabin Air Filter Service -> Ford Motor Co. -> 1995-97 Contour & Mystique
Vehicle: 1996 Ford Contour Sport 2.0 L4 BI-FUEL
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Position windshield wipers away from the cowl vent screen. Operate the windshield wipers until the blades are at the top of their arch, then place the ignition switch in the Off position.
- Remove the plastic screw covers from the righthand cowl panel retaining screws.
- Open the hood.
- Remove the righthand cowl panel retaining screws, then the panel.
- Disengage...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Ford Contour AUTOMOBILES
Ford Motor Co. Cars -> Low Oil Level Warning Indicator ->
Vehicle: 1996 Ford Contour Sport 2.0 L4 BI-FUEL
This system is used to indicate when the engine oil level is 11/2 quarts or more below the specified level. The lamp should light during engine starting. If the oil level is sufficient, the lamp will go off when the engine is operating. If the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Ford Contour AUTOMOBILES
Radiator, Replace
Vehicle: 1996 Ford Contour GL 2.0 L4 BI-FUEL
- Drain engine cooling system, then remove upper radiator hose from radiator.
- On models with automatic transaxle, remove transaxle oil cooler tube from oil cooler inlet fitting.
- On all models, remove fan shroud to radiator nut, then raise and support vehicle.
- Remove lower radiator hose from radiator.
- On models with automatic transaxle, remove oil cooler tube fro...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Ford Contour AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Ford Contour GL 2.0 L4 GAS
Minor cracks in the V-grooved portion of the drive belt are considered normal and acceptable. If the drive belt has chunks missing from the ribs, the drive belt should be replaced.
Conditions requiring drive belt replacement are rib chunk out, severe glazing, frayed cords, etc. Replace any drive belt exhibiting one of these conditions.
- Raise and support vehicle.
- Loosen drive belt tensioner with 13mm...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Ford Contour AUTOMOBILES
Component location diagrams for most 1996 Ford Contour cars and light trucks sold in the U.S. from 1990+.
 Behind I/P Diagram for 1996 Ford Contour Sport 2.0 L4 BI-FUELComponents on diagram: |
 Engine Compartment Component Locations Diagram for 1996 Ford Contour GL 2.0 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1996 Ford Contour AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Ford Contour cars and light trucks sold in the U.S.
 1996 Ford Contour LX 2.5 V6 GAS Wiring DiagramComponents on diagram: |
 1996 Ford Contour LX 2.5 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Ford Contour AUTOMOBILES
OEM TSB listings for most 1996 Ford Contour cars and light trucks sold in the U.S. from 1985+.
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Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1996 Ford Contour GL 2.0 L4 GAS Auto Systems: |
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Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1996 Ford Contour GL 2.0 L4 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Ford Contour AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Ford Contour cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Ford Contour cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Ford Contour cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Ford Contour cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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