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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Suzuki X-90 car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1996 Suzuki X-90 automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 1996 Suzuki X-90 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Suzuki X-90 cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Service -> Brake Booster Overhaul -> Esteem & 1996 Sidekick & X-90 -> Power Brake Unit, Replace -> Samurai, Swift & 1993-95 Sidekick
Vehicle: 1996 Suzuki X-90 JLX 1.6 L4 GAS
Power Brake Unit, Replace
- Remove master cylinder from booster as outlined under " Master Cylinder, Replace," in "Hydraulic Brakes".
- Disconnect pushrod clevis from brake pedal arm.
- Disconnect vacuum hose from booster.
- Remove booster attaching nuts, then the booster assembly.
- Reverse procedure to install, then ensure brake pedal height and pedal travel is correct as outlined under "Brake Pedal Height, Adjust," and "Brake Pedal Travel Check" in "Hydraulic Brakes" .
Brake Booster Overhaul
Samurai, Swift & 1993-95 Sidekick
Refer to Figs. through , when performing this procedure.
- Remove piston...
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BRAKE SERVICE PROCEDURES FOR 1996 Suzuki X-90 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Suzuki X-90 cars and light trucks from 1990+.
Drum Brakes -> Parking Brake Service -> Adjustment
Vehicle: 1996 Suzuki X-90 JLX 1.6 L4 GAS
Adjustment
- Parking brake lever should be adjusted as follows:
- On Samurai models, 3-8 notches.
- On Sidekick and X-90 models, 6-8 notches.
- On Swift models, 4-9 notches.
- ...
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BRAKE SERVICE PROCEDURES FOR 1996 Suzuki X-90 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Suzuki X-90 cars and light trucks from 1990+.
Anti-lock Brakes -> ABS-VI -> System Service -> ABS Hydraulic Modulator & Master Cylinder Assembly -> ABS Hydraulic Modulator Gears -> ABS Hydraulic Modulator Solenoid Assembly -> ABS Lamp Driver Module -> Adjustments -> Brake System Bleed -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Enable Relay -> Front Wheel Speed Sensor -> Inspection -> Manual Bleeding -> Pressure Bleeding -> Rear Wheel Speed Sensor -> Wheel Bleed Sequence
Vehicle: 1996 Suzuki X-90 JLX 1.6 L4 GAS
Brake System Bleed
Inspection
The hydraulic lines of this brake system are based on a diagonal split system. When a brake line or hose is disconnected, bleeding operation must be performed at both ends of the line disconnected.
Prior to bleeding brakes, both front and rear displacement cylinder pistons must be returned to the top-most or home position. Motor re-home cannot be performed if current diagnostic trouble codes (DTC) are present. If DTC's are present, vehicle must be repaired and DTC's cleared before performing the motor rehome function. Perform this procedure as follows:
- R...
CLICK HERE TO GET FULL ACCESS TO 1996 Suzuki X-90 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 Suzuki X-90 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Suzuki X-90 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Adjustments -> Brake Pedal Height -> Brake Pedal Travel Check
Vehicle: 1996 Suzuki X-90 JLX 1.6 L4 GAS
Brake Pedal Height
The brake pedal should be at the same height as clutch pedal. Ensure distance between brake booster mounting surface (with gasket) and pushrod clevis pin hole is as follows:
- On Samurai models, 4.94-4.98 inches (125.5-126.5 mm)
- On 1993-95 Sidekick models, 6.60-6.64 inches (167.6-168.6 mm)
- On Swift models, 4.51-4.54 inches (114.5-115.5 mm).
Brake Pedal Travel Check
- Start engine, then depress brake pedal a few times.
- Apply approximately 66 lbs. load to brake pedal, and measu...
CLICK HERE TO GET FULL ACCESS TO 1996 Suzuki X-90 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 Suzuki X-90 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Suzuki X-90 cars and light trucks from 1990+.
Anti-lock Brakes -> ABS-VI -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> Enhanced Diagnostics -> On Board Diagnostics
Vehicle: 1996 Suzuki X-90 JLX 1.6 L4 GAS
Accessing Diagnostic Trouble Codes
On Board Diagnostics
This system has a sophisticated diagnosis system, that when accessed with a bi-directional "Scan" tool, is designed to identify any system fault as specifically as possible, including intermittent faults. Each input and output to the system can be monitored by using a suitable bi-directional "Scan" tool, monitoring inputs and outputs allows for fault confirmation and repair verification. The "Scan" tool can also be used to manually control components and perform functional tests. Connect "Scan" tool to data link connector located...
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BRAKE SERVICE PROCEDURES FOR 1996 Suzuki X-90 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Suzuki X-90 cars and light trucks from 1990+.
Drum Brakes -> Adjustments -> Service Brake
Vehicle: 1996 Suzuki X-90 JLX 1.6 L4 GAS
Service Brake
These brakes are self-adjusting, but do require adjustment for proper drum to shoe clearance when brake shoe has been replaced o...
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