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2002 Toyota Highlander CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Toyota Highlander AUTOMOBILES
Toyota -> Component Replacement & Adjustment -> Receiver-Drier, Replace -> 4Runner -> Avalon, Camry, Celica, Echo, Highlander, MR2 & RAV4 -> Camry Solara -> Corolla, Sequoia & Tundra -> Sienna -> Tacoma
Vehicle: 2002 Toyota Highlander 2.4 L4 GAS
Avalon, Camry, Celica, Echo, Highlander, MR2 & RAV4
- Remove condenser as outlined under "Condenser, Replace."
- Remove receiver filter cap using a suitable hex wrench.
- Note position, then discard filter cap O-rings.
- Note position, then remove drier using suitable pliers.
- Reverse procedure to install, noting the following:
- Do not use old O-rings. Always install new ones lubricated with fresh refrigerant oil.
- Install new drier and filter in proper positions.
- Torque filter cap to 108 inch lbs.
- Add proper amount of n...
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BRAKE SERVICE PROCEDURES FOR 2002 Toyota Highlander AUTOMOBILES
Disc Brakes -> Rear Disc & Parking Brakes -> Tightening Specifications
Vehicle: 2002 Toyota Highlander 3.0 V6 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Toyota Highlander AUTOMOBILES
Toyota -> Fuel Filter Scheduled Maintenance -> 1986-06 Models -> Normal Service -> Severe Service
Vehicle: 2002 Toyota Highlander 2.4 L4 GAS
Normal Service
Service as r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Toyota Highlander AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2002 Toyota Highlander 3.0 V6 GAS
- Raise and support vehicle.
- Remove exhaust pipe.
- Have an assistant depress and hold brake pedal.
- Loosen the cross groove joint set bolts a 1/2 turn.
- Place reference marks on both flanges.
- Remove nuts, bolts and washers at flanges.
- Remove bolts and adjusting shims from...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Toyota Highlander AUTOMOBILES
Starter, Replace
Vehicle: 2002 Toyota Highlander 2.4 L4 GAS
- Disconnect battery ground cable.
- On models equipped with audio coded anti-theft system, obtain three-digit system code.
- On all models, if required, remove battery, battery tray and/or igniter bracket.
- Remove air cleaner assembly, if required.
- Disconnect electrical connec...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Toyota Highlander AUTOMOBILES
Toyota -> Low Oil Level Warning Indicator ->
Vehicle: 2002 Toyota Highlander 2.4 L4 GAS
This lamp lights to indicate that the engine oil level is below a specified level. The lamp will be illuminated during engine start-up. If...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Toyota Highlander AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2002 Toyota Highlander 3.0 V6 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water outlet.
- Remove hose from water outlet.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp a...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Toyota Highlander AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Toyota Highlander 3.0 V6 GAS
- Raise and support vehicle.
- Remove righthand front wheel.
- Remove righthand front fender apron seal.
- Loosen alternator pivot bolt.
- Loosen alternator adjustment bolt locknut.
- Loosen alternator ad...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Toyota Highlander AUTOMOBILES
Component location diagrams for most 2002 Toyota Highlander cars and light trucks sold in the U.S. from 1990+.
Seat Diagram for 2002 Toyota Highlander 3.0 V6 GAS Components on diagram: |
Seat Diagram for 2002 Toyota Highlander 2.4 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Toyota Highlander AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Toyota Highlander cars and light trucks sold in the U.S.
2002 Toyota Highlander 2.4 L4 GAS Wiring Diagram Components on diagram: |
2002 Toyota Highlander 3.0 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Toyota Highlander AUTOMOBILES
OEM TSB listings for most 2002 Toyota Highlander cars and light trucks sold in the U.S. from 1985+.
Document: Abnormal Horn Operation Vehicle: 2002 Toyota Highlander 3.0 V6 GAS Auto Systems: |
Document: ABNORMAL HORN OPERATION Vehicle: 2002 Toyota Highlander 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Toyota Highlander AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Toyota Highlander cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Toyota Highlander cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Toyota Highlander cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Toyota Highlander cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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