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2004 Porsche Cayenne CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Porsche REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 Porsche Cayenne AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 2003-04 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
Vehicle: 2004 Porsche Cayenne Turbo 4.5 V8 GAS
Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.
R-12 leak detectors will not detect R-134a leaks. For R-134a system an electronic type leak detector i...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Porsche Cayenne AUTOMOBILES
Porsche -> Fuel Filter Replacement -> Cayenne
Vehicle: 2004 Porsche Cayenne S 4.5 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapo...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Porsche Cayenne AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2004 Porsche Cayenne 3.2 V6 GAS
Front
- Raise and support vehicle.
- Remove engine guard.
- Remove three shield screws on all-wheel final drive. To undo cardan shaft screw connections, an assistant should sit in vehicle and block drive harness by activating footbrake.
- The colored markings, match points, on cardan shaft and on flange of rear final drive must be installed along a straight line. This neutralizes residual imbalance in components.
- Remove cardan shaft from front-axle final drive.
- Remove cardan shaft from transfer box. Screw threads used to fasten transmission cross member can pull out. Observe sequence of s...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Porsche Cayenne AUTOMOBILES
Component Locations
Vehicle: 2004 Porsche Cayenne S 4.5 V8 GAS
Refer to F...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Porsche Cayenne AUTOMOBILES
Alternator, Replace
Vehicle: 2004 Porsche Cayenne S 4.5 V8 GAS
- Disconnect battery ground cable from battery.
- Remove right wheel housing liner.
- Remove right air cleaner housing.
- Remove engine guard.
- Drain coolant into a suitable container.
- Remove drive belt.
- Remove mounting bolts for impact bracket and impact bracket.
- Remove bolt for ground lead and ground lead.
- Remove fastening clips for electrical lead using a screwdriver.
- Clamp coolant hoses to prevent leakage.
- Remove mounting bolts for cooling hose adapters.
- ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Porsche Cayenne AUTOMOBILES
Cabin Air Filter Service -> Porsche -> 2003-09 Cayenne
Vehicle: 2004 Porsche Cayenne S 4.5 V8 GAS
On 2003-06 models, the cabin air filter should be replaced every 40,000 miles. The filter should be replaced more often if air flow is less than normal.
On 2008-09 models, the cabin air filter should be replaced every 36,000 miles. The filter should be replaced more often if air flow...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Porsche Cayenne AUTOMOBILES
Porsche -> Anti-Lock Brake System (ABS)/Traction Control System (TCS) Indicator ->
Vehicle: 2004 Porsche Cayenne Turbo 4.5 V8 GAS
The Anti-Lock Brake/Traction Control System lamp will be illuminated when the ignition switch is in the on position with engine not running. When the engine is started, the lamp should go out. ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Porsche Cayenne AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Porsche Cayenne Turbo 4.5 V8 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at thermostat housing and remove hose.
- Remove hose from vehicle.
- Reverse procedure ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Porsche Cayenne AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Porsche Cayenne S 4.5 V8 GAS
Do not remove drive belt when engine is warm! Risk of damage or deformation! Drive belts should only be removed when they have cooled down.
- Mark the rolling direction of the drive belt with chalk.
- Relieve and remove dri...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Porsche Cayenne AUTOMOBILES
Component location diagrams for most 2004 Porsche Cayenne cars and light trucks sold in the U.S. from 1990+.
Fuse Carrier/Support Location Diagram for 2004 Porsche Cayenne 3.2 V6 GAS Components on diagram: |
Fuse Carrier Component Locations Diagram for 2004 Porsche Cayenne Turbo 4.5 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Porsche Cayenne AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Porsche Cayenne cars and light trucks sold in the U.S.
2004 Porsche Cayenne Turbo 4.5 V8 GAS Wiring Diagram Components on diagram: |
2004 Porsche Cayenne S 4.5 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Porsche Cayenne AUTOMOBILES
OEM TSB listings for most 2004 Porsche Cayenne cars and light trucks sold in the U.S. from 1985+.
Document: WARRANTY ADMINISTRATION - CSO SURCHARGES NOT ALLOWED ON WARRANTY CLAIMS Vehicle: 2004 Porsche Cayenne S 4.5 V8 GAS Auto Systems: |
Document: OVERVIEW OF APPROVED ENGINE OILS - REVISED Vehicle: 2004 Porsche Cayenne S 4.5 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Porsche Cayenne AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Porsche Cayenne cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Porsche Cayenne cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Porsche Cayenne cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Porsche Cayenne cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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