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2009 Dodge Challenger CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

BRAKE SERVICE PROCEDURES FOR 2009 Dodge Challenger AUTOMOBILES
Anti-Lock Brakes -> Teves Anti-Lock Braking System -> System Service -> ABS -> Avenger, Sebring Convertible, Sebring Sedan & Stratus Sedan -> Brake System Bleed -> Caliber -> Charger, Magnum & 300 -> Clockspring Centering -> Component Replacement -> ESP Dynamics Sensor -> Front -> Front w/AWD -> Front w/RWD -> Integrated Control Unit (ICU) -> Manual Bleed -> Non ABS -> Pressure Bleed -> Rear -> Steering Angle Sensor -> Wheel Speed Sensor
Vehicle: 2009 Dodge Challenger SRT8 6.1 V8 GAS
Brake System Bleed
The Teves anti-lock brake system must be bled as two independent braking systems. The non-ABS portion of the brake system should be bled the same as any non-ABS system. The ABS portion of the system requires the use of a DRB, or equivalently programmed scan tool.
Non ABS
Pressure Bleed
Use bleeder tank tool No. C-3496-B, or equivalent, and adapter tool No. 6921, or equivalent, to pressurize hydraulic system.
Normal pressure bleeder pressure should not be more than 35 psi. On models equipped with plastic reservoirs, do not exceed 25 psi bleeding pressure.
- Attach suita...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Dodge Challenger AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2009 Dodge Challenger R/T 5.7 V8 GAS
- Raise and support vehicle on hoist.
- Mark transmission and axle flanges and rubber couplers for installation alignment.
- Remove crossmember, rear exhaust system and heat shield.
- Remove propeller shaft front and rear coupler-to-flange bolts.
- Remove center bearing mounting bolts.
- Remove propeller shaft with aid of helper. Never allow propeller shaft to hang from center bearing, or while only connected to transmission or rear axle flanges.
- Remove three couple...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Dodge Challenger AUTOMOBILES
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Low Pressure -> Poor Connections -> System Fault -> TPMS Check
Vehicle: 2009 Dodge Challenger R/T 5.7 V8 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
Refer to Fig. for diagnostic trouble code identification.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
TPMS Check
When diagnosing a TPMS problem, first check the TPMS indicator lamp with ignition switch in the On position. From the Off position, turn the ignition key to On and check the TPMS indicator la...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Dodge Challenger AUTOMOBILES
ALTERNATOR, Replace
Vehicle: 2009 Dodge Challenger SRT8 6.1 V8 GAS
- Disconnect battery ground cable.
- Rotate accessory drive belt tensioner counterclockwise until it contacts it's stop. Remove accessory drive belt, then slowly rotate tensioner into freearm position.
- Remove upper alternator mounting bolt.
- Raise and support vehicle.
- Remove lower splash shield.
- Remove bolt from transmission cooler line clamp at right crossmember and reposition transmission cooler line.
- A heat shield is used over right engine mount. Heat shield must be removed to gain access to alternator support bracket n...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2009 Dodge Challenger AUTOMOBILES
Cabin Air Filter Service -> Chrysler LLC -> 2005-09 300, Magnum, 2006-09 Charger & 2008-09 Challenger
Vehicle: 2009 Dodge Challenger SRT8 6.1 V8 GAS
The cabin air filter should be replaced every 12,000 miles.
- Open the hood.
- Remove the passenger side air inlet grille from the cowl panel, Fig. .
- Open the cabin air filter door.
- Remove the cabin air filter from the filter housing...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Dodge Challenger AUTOMOBILES
Chrysler LLC Cars -> Change Engine Oil Indicator -> 2008-09 Challenger
Vehicle: 2009 Dodge Challenger SRT8 6.1 V8 GAS
The CHANGE OIL message will flash in the instrument cluster odometer for approximately 12 seconds after a single chime has sounded to indicate the next scheduled oil change interval. The engine oil change indicator system is duty cycle based, which means the engine oil change interval may fluct...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Dodge Challenger AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2009 Dodge Challenger R/T 5.7 V8 GAS
Inlet
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to heater core inlet tube.
- Loosen hose clamp connecting hose to heater hose supply tube.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Dodge Challenger AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Dodge Challenger R/T 5.7 V8 GAS
- Disconnect battery ground cable from battery.
- Remove air intake tube between intake manifold and air filter assembly.
- Insert suitable tool into square hole on belt tensioner arm.
- Release belt tension by ro...
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TECHNICAL SERVICE BULLETINS FOR 2009 Dodge Challenger AUTOMOBILES
OEM TSB listings for most 2009 Dodge Challenger cars and light trucks sold in the U.S. from 1985+.
Document: Pre Delivery - Front Brake Rotor Corrosion Inspection & Procedure Vehicle: 2009 Dodge Challenger SRT8 6.1 V8 GAS Auto Systems: |
Document: Hard To Fill Or Fuel Nozzle Shuts Off Repeatedly Vehicle: 2009 Dodge Challenger SRT8 6.1 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Dodge Challenger AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Dodge Challenger cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Dodge Challenger cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Dodge Challenger cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Dodge Challenger cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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