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Porsche Boxster CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Porsche REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Porsche Boxster car and truck
repair procedures including Porsche engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Porsche Boxster automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Porsche Boxster AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Porsche Boxster cars and light trucks from 1990+
Porsche -> Component Replacement & Adjustment -> Pressure Switch, Replace -> 1998 -> 1999-2000 -> 911 -> Boxster
Vehicle: 1998 Porsche Boxster 2.5 H6 GAS
Boxster
- Recover refrigerant as outlined under .
- Disconnect pressure switch connector.
- Remove pressure switch.
- Reverse procedure to install, noting the following:
- Lubricate new O-rings with suitable refrigerant oil.
- Torque pressure switch to 27 inch lbs.
911
1998
- Recover refrigerant as outlined und...
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BRAKE SERVICE PROCEDURES FOR Porsche Boxster AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Porsche Boxster cars and light trucks from 1990+.
Anti-lock Brakes -> ABS 5.3 & ABS/TC 5.3 -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Intermittents -> Test 1, Control Module Faulty (Code 4607) -> Test 10, ABS Solenoid Valve Faulty (Codes 4226, 4231, 4236, 4241, 4246, 4251, 4256 & 4261) -> Test 11, Valve Supply Voltage (Code 4276) -> Test 12, Return Pump Fault (Code 4266) -> Test 13, Stop Lamp Switch (Code 4340) -> Test 14, Wrong Gear Wheel (Code 4225) -> Test 15, Control Module/Hydraulic Unit Voltage Too Low (Code 4802) -> Test 16, Intake Valve (Code 5260) -> Test 17, Switch-Over Valve (Code 5265) -> Test 18, Wrong Version Coding (Code 5281) -> Test 19, Tiptronic Control Module Does Not Receive Signal From ABS/TC Control Module (Code 5282) -> Test 2, Front Left Speed Sensor/Signal Implausible (Code 4206) -> Test 20, Engine RPM Information Missing (Code 5283) -> Test 21, ABS/TC Control Module Does Not Receive Signal From DME Control Module (Code 5284) -> Test 22, ABS/TC Control Module Does Not Receive Signal From DME Control Module (Code 5285) -> Test 23, Fault Stored In DME Control Module (Code 5286) -> Test 3, Front Right Speed Sensor/Signal Implausible (Code 4201) -> Test 4, Rear Right Speed Sensor/Signal Implausible (Code 4211) -> Test 5, Rear Left Speed Sensor/Signal Implausible (Code 4216) -> Test 6, Front Left Speed Sensor/Open Or Short Circuit (Code 4205) -> Test 7, Front Right Speed Sensor/Open Or Short Circuit (Code 4200) -> Test 8, Rear Right Speed Sensor/Open Or Short Circuit (Code 4210) -> Test 9, Rear Left Speed Sensor/Open Or Short Circuit (Code 4215) -> Wiring Circuits
Vehicle: 1997 Porsche Boxster 2.5 H6 GAS
Accessing Diagnostic Trouble Codes
Connect Porsche System Tester 2, or equivalent, scan tool to the Diagnostic Link Connector (DLC), then follow scan tool instructions to access ABS diagnostic codes. The DLC is located under the lefthand side of the instrument panel, left of the steering column, Fig. .
Diagnostic Trouble Code Interpretation
Refer to Fig. for diagnostic trouble code identification and description.
Wiring Circuits
Refer to Figs. through for system wiring circuits.
Connector Pin Identification
Refer to Fig. for ABS control module connector pin identification.
Diagn...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Porsche Boxster AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Porsche Boxster cars and light trucks sold in the U.S. for 1980+.
Porsche -> Fuel Filter Replacement -> Except Cayenne & 1995-98 911
Vehicle: 2004 Porsche Boxster 2.7 H6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
- The fuel filter can be accessed after removing the underbody cover.
- Disconnect the battery ground cable.
- Disconnect the ground cable from filter.
- Place a shop towel over fuel line to fuel filter connec...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Porsche Boxster AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Porsche Boxster cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2002 Porsche Boxster S 3.2 H6 GAS
- Loosen driveshaft to wheel hub retaining nut while applying brakes.
- Raise and support vehicle, then remove wheel and tire assembly.
- Remove underside panel, then brake cooling duct from control arm.
- Remove stabilizer arm from wheel carrier.
- Separate ball joint from wheel carrier.
- Remove drivesha...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Porsche Boxster AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Porsche Boxster cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Tire Pressure Sensor -> TPMS Antenna -> TPMS Control Module
Vehicle: 2008 Porsche Boxster 2.7 H6 GAS
Tire Pressure Sensor
Position the tire changer head approximately 15 cm behind the valve stem of the sensor for the top tire bead to prevent damage to the sensor.
Position the tire changer head approximately 5 cm behind the valve stem of the sensor for the lower tire bead to prevent damage to the sensor.
- Remove the tire using a suitable tire changer using care not to damage wheel or the tire pressure sensor.
- Remove the tire pressure sensor hex head retaining screw hex using a T20 bit, Fig. .
- Remove the tire pressure sensor valve stem retaining nut, then the sensor.
- Reverse proce...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Porsche Boxster AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Porsche Boxster cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2000 Porsche Boxster 2.7 H6 GAS
- Disconnect battery ground cable at battery.
- Remove righthand seat.
- Open rear wall cover behind seats.
- Disconnect B+ leads at starter and alternator.
- Remove drive belt.
- Remove righthand alternator mounting bolt.
- Remove lefthand alternator mounting bolt.
- Remove alternator from slotted bracket and remove mounting bolt with deflection roller.
- Alt...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Porsche Boxster AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Porsche Boxster cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Porsche -> 1997-2004 Boxster & 1999-2004 911
Vehicle: 2003 Porsche Boxster 2.7 H6 GAS
The cabin air filter should be replaced every 15,000 miles. The filter should be replaced more often if air flow is less than normal.
- Remove the heater/AC system cover.
- Pull the cabin air filte...
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MAINTENANCE LAMP RESET PROCEDURES FOR Porsche Boxster AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Porsche Boxster cars and light trucks sold in the U.S. from 1990+.
Porsche -> Check Engine Lamp -> -> DME System M 09, ME 7.2 & ME 7.8 -> DME System ME 5.2 -> Except DME System M 09, ME 5.2, ME 7.2 & ME 7.8
Vehicle: 2000 Porsche Boxster 3.2 H6 GAS
Except DME System M 09, ME 5.2, ME 7.2 & ME 7.8
The Check Engine lamp will be illuminated when the ignition switch is in the on position with engine not running. When the engine is started, the lamp should go out. If the lamp remains lit, a diagnostic trouble code has been stored by the Electronic Control Unit (ECU). After diagnosis and repair are complete, place ignition switch in on position without starting engine, then depress accelerator pedal fully for more than 11 seconds. ECU memory should be cleared and the Check Engine lamp should be reset.
DME System ME 5.2
The Check Engine lamp will b...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Porsche Boxster AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Porsche Boxster cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Porsche Boxster S 3.2 H6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at thermostat housing and remove hose.
- Remove hose from vehicle.
- Reverse procedure ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Porsche Boxster AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Porsche Boxster cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 2002 Porsche Boxster 2.7 H6 GAS
Removal
- Remove lefthand seat and disconnect electrical connector.
- Remove mounting screws, rear wall lining and lid.
- Mark belt rotational direction.
- Turn tensioning roller clockwise and remove belt from pulleys.
Installation
- Tension belt by hand and install in the following order:
- Water pump pulley.
- Alter...
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COMPONENT LOCATION DIAGRAMS FOR Porsche Boxster AUTOMOBILES
Component location diagrams for most Porsche Boxster cars and light trucks sold in the U.S. from 1990+.
 Component Locations Diagram for 2004 Porsche Boxster S 3.2 H6 GASComponents on diagram: |
 Vehicle Component Locations Diagram for 2000 Porsche Boxster 2.7 H6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Porsche Boxster AUTOMOBILES
OEM drawn wiring diagrams for most Porsche Boxster cars and light trucks sold in the U.S.
 2000 Porsche Boxster 2.7 H6 GAS Wiring DiagramComponents on diagram: |
 2001 Porsche Boxster S 3.2 H6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Porsche Boxster AUTOMOBILES
OEM TSB listings for most Porsche Boxster cars and light trucks sold in the U.S. from 1985+.
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Document: HUMMING / VIBRATION NOISE FROM FUEL RETURN SYSTEM Vehicle: 1997 Porsche Boxster 2.5 H6 GAS Symptoms: |
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Document: ENGINE OILS APPROVED BY PORSCHE Vehicle: 2000 Porsche Boxster 2.7 H6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Porsche Boxster AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Porsche Boxster cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Porsche Boxster cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Porsche Boxster cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Porsche Boxster cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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