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Porsche Boxster CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Porsche REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Porsche Boxster car and truck
repair procedures including Porsche engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Porsche Boxster automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Porsche Boxster AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Porsche Boxster cars and light trucks from 1990+
Porsche -> Component Replacement & Adjustment -> Blower Driver, Replace
Vehicle: 2001 Porsche Boxster S 3.2 H6 GAS
- Remove footwell bulkhead and righthand air guide. ...
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BRAKE SERVICE PROCEDURES FOR Porsche Boxster AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Porsche Boxster cars and light trucks from 1990+.
Disc Brakes -> Brake Pad Service -> 911 -> Boxster
Vehicle: 1997 Porsche Boxster 2.5 H6 GAS
Boxster
Front and rear brake pad quality is different. Ensure proper quality is installed. Front pads are Galfer, while rear's are Textar.
- Raise and support vehicle. Remove wheels.
- Remove retainer and retainer pin.
- Lift warning contact line and remove warning contacts from plates. Warning contact may be reused if there are no scrape marks on plastic part or line wear.
- Remove some brake fluid from reservoir.
- Set pads as far back as possible with suitable piston reset fixture.
- Use suitable puller to remove pads.
- Reverse procedure to install. Grease rear pad backing plates.
911
Front and r...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Porsche Boxster AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Porsche Boxster cars and light trucks sold in the U.S. for 1980+.
Porsche -> Component Locations -> 1997-06 Porsche Boxster & 1981-98 911
Vehicle: 1999 Porsche Boxster 2.5 H6 GAS
R...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Porsche Boxster AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Porsche Boxster cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Left -> Right
Vehicle: 2008 Porsche Boxster S Limited Edition 3.4 H6 GAS
Right
- Raise and support vehicle then remove wheel.
- Loosen and unscrew axle nut.
- Push suitable protection over drive shaft.
- Undo drive shaft on transmission.
- Undo stabilizer mount on stabilizer.
- Undo ball heads of toe control arm and axle strut and counter with special tool 9546 (Torx) or equivalent.
- Press out both ball heads using special tool 9560 (press-off tool) or equivalent and a commercially available press-off tool. When positioning puller, ensure that boot of ball head is not damaged. If necessary, coat boot and press-off tool with tire mounting paste. If necessary, use ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Porsche Boxster AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Porsche Boxster cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2008 Porsche Boxster Limited Edition 2.7 H6 GAS
If the system detects low tire pressure, a warning message will be displayed...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Porsche Boxster AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Porsche Boxster cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2006 Porsche Boxster 2.7 H6 GAS
- Disconnect battery ground cable at battery.
- Remove righthand seat.
- Open rear wall cover behind seats.
- Disconnect B+ leads at starter and alternator.
- Remove drive belt.
- Remove righthand alternator mounting bolt.
- Remove lefthand alternator mounting bolt.
- Remove alternator from slotted bracket and remove mounting bolt with deflection roller.
- Alt...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Porsche Boxster AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Porsche Boxster cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Porsche -> 2005-09 Boxster, Cayman & 911
Vehicle: 2007 Porsche Boxster S 3.4 H6 GAS
On 2005-07 models, the cabin air filter should be replaced every 20,000 miles. The filter should be replaced more often if air flow is less than normal.
On 2008-09 models, the cabin air filter should be replaced every 36,000 miles. The filter should be replaced more often if air flow is less than normal.
- Open the luggage compartment lid.
- Remove the battery cover.
- Remove the right plenum chamber cover.
- Loosen the telephone antenna at the two top retaining screws and remove the two bottom retaining screws, then...
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MAINTENANCE LAMP RESET PROCEDURES FOR Porsche Boxster AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Porsche Boxster cars and light trucks sold in the U.S. from 1990+.
Porsche -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2005-09 Boxster -> Description -> Relearn -> Reset
Vehicle: 2005 Porsche Boxster 2.7 H6 GAS
Description
The TPMS (Tire Pressure Monitoring System) alerts the driver when a change in the pressure of one of the tire exists. The system detects a tire pressure condition while the vehicle is in motion, once a tire pressure condition is detected, the system alerts the driver whenever the ignition is turned On.
Reset
If the system detect...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Porsche Boxster AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Porsche Boxster cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1999 Porsche Boxster 2.5 H6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at thermostat housing and remove hose.
- Remove hose from vehicle.
- Reverse procedure ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Porsche Boxster AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Porsche Boxster cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 2003 Porsche Boxster 2.7 H6 GAS
Removal
- Remove lefthand seat and disconnect electrical connector.
- Remove mounting screws, rear wall lining and lid.
- Mark belt rotational direction.
- Turn tensioning roller clockwise and remove belt from pulleys.
Installation
- Tension belt by hand and install in the following order:
- Water pump pulley.
- Alter...
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COMPONENT LOCATION DIAGRAMS FOR Porsche Boxster AUTOMOBILES
Component location diagrams for most Porsche Boxster cars and light trucks sold in the U.S. from 1990+.
 Engine Component Locations Diagram for 1997 Porsche Boxster 2.5 H6 GASComponents on diagram: |
 Component Locations Diagram for 2003 Porsche Boxster 2.7 H6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Porsche Boxster AUTOMOBILES
OEM drawn wiring diagrams for most Porsche Boxster cars and light trucks sold in the U.S.
 1999 Porsche Boxster 2.5 H6 GAS Wiring DiagramComponents on diagram: |
 2004 Porsche Boxster 2.7 H6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Porsche Boxster AUTOMOBILES
OEM TSB listings for most Porsche Boxster cars and light trucks sold in the U.S. from 1985+.
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Document: SUMMER TIRE AND WHEEL SUMMARY - REVISED Vehicle: 2000 Porsche Boxster 2.7 H6 GAS Auto Systems: |
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Document: ENGINE OILS APPROVED BY PORSCHE - REVISED Vehicle: 2003 Porsche Boxster S 3.2 H6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Porsche Boxster AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Porsche Boxster cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Porsche Boxster cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Porsche Boxster cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Porsche Boxster cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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